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NAVY TRAINING SYSTEM PLAN

FOR THE

C-40A AIRCRAFT

N88-NTSP-A-50-9901/P

FEBRUARY 2001

 

 

 

 

 

 

 

 

 

 

 

EXECUTIVE SUMMARY

The C-40A Clipper will be a modified Boeing 737-700C Aircraft. The C-40A will fulfill U. S. Navy fleet essential airlift requirements by providing medium lift, intra-theater transportation of passengers, cargo, or a combination of both. The C-40A is being procured as a replacement for the Naval Reserve's C-9B and DC-9 Logistics Aircraft. Currently, six C-40As are under contract with deliveries beginning in FY01. One more additional aircraft was included in the FY01 budget across the Future Years Defense Plan. Additional aircraft are expected in the Program Objectives Memorandum (POM) FY02 budget. The first squadron to transition to the C-40A will be Fleet Logistics Support Squadron (VR)-59, located at Joint Reserve Base Fort Worth, Texas, and the second will be VR-58, located at Naval Air Station Jacksonville, Florida. The program is currently in Acquisition Phase II (Engineering and Manufacturing Development) of the Weapon System Acquisition Process. Initial Operational Capability (IOC) is anticipated upon delivery of the first aircraft in April 2001.

The C-40A maintenance concept will be the same as the current maintenance concept for C-9B and DC-9 Aircraft. VRs and Marine Transport Squadron One (VMR-1) will perform organizational level maintenance in support of their own aircraft. Depot level maintenance will be performed by contracted maintenance support. No intermediate level maintenance will be established.

Manpower requirements for the C-40A are expected to be approximately the same as its predecessors, the C-9B and DC-9, with minimal changes. The C-40A will be supported by Navy Training and Administration of Reserves (TAR) personnel and augmented by Selected Reserve (SELRES) personnel.

Active duty personnel currently support VMR-1. The Table of Organization for VMR-1 will be updated to support the C-40A prior to delivery to the Marine Corps. Minimal changes are expected to manpower requirements. Since a delivery schedule has not been determined beyond the first four aircraft to the Navy, VMR-1 billets have not been depicted in Part II, but will be included in updates to this Navy Training System Plan (NTSP).

Commercial contractors will conduct Pilot and enlisted Aircrew training. Commercial contractors will also provide initial organizational maintenance training for TAR personnel. All follow-on training for Navy Enlisted Classification (NEC) attainment (TAR and SELRES) will be contractor conducted formal training per the Maintenance Training Requirements Review (MTRR) of March 1999 and August 2000. Computer-Based Training (CBT) will be used for refresher training. This information will be further detailed in revisions to this NTSP as it becomes available.

TABLE OF CONTENTS

Page

Executive Summary i

List of Acronyms iii

Preface v

PART I - TECHNICAL PROGRAM DATA

A. Nomenclature-Title-Program I-1

B. Security Classification I-1

C. Manpower, Personnel, and Training Principals I-1

D. System Description I-1

E. Developmental Test and Operational Test I-2

F. Aircraft and/or Equipment/System/Subsystem Replaced I-2

G. Description of New Development I-2

H. Concepts I-3

I. Onboard (In-Service) Training I-15

J. Logistics Support I-16

K. Schedules I-17

L. Government Furnished Equipment and Contractor Furnished Equipment

Training Requirements I-18

M. Related NTSPs and Other Applicable Documents I-18

PART II - BILLET AND PERSONNEL REQUIREMENTS II-1

PART III - TRAINING REQUIREMENTS III-1

PART IV - TRAINING LOGISTICS SUPPORT REQUIREMENTS IV-1

PART V - MPT MILESTONES V-1

PART VI - DECISION ITEMS/ACTION REQUIRED VI-1

PART VII - POINTS OF CONTACT VII-1

LIST OF ACRONYMS

A&P

Airframes and Powerplants

ABE

Aviation Boatswain's Mate (Launching and Recovering Equipment)

ABF

Aviation Boatswain's Mate (Fuels)

ABH

Aviation Boatswain's Mate (Aircraft Handling)

ACT

Aircrew Coordination Training

AD

Aviation Machinist's Mate

AE

Aviation Electrician's Mate

AK

Aviation Storekeeper

ALSP

Acquisition Logistics Support Plan

AMD

Activity Manpower Document

AME

Aviation Structural Mechanic (Safety Equipment)

AMH

Aviation Structural Mechanic (Hydraulics)

AMS

Aviation Structural Mechanic (Structures)

AMTCS

Aviation Maintenance Training Continuum System

AO

Aviation Ordnanceman

AT

Aviation Electronics Technician

ATP

Aircraft Type Rating

ATRR

Aircrew Training Requirements Review

AZ

Aviation Maintenance Administrationman

   

BBJ

Boeing Business Jet

   

CACT

Command Aircraft Crew Training

CBT

Computer-Based Training

CIN

Course Identification Number

CLF

Contractor Logistics Facility

CNO

Chief of Naval Operations

COMFLELOGSUPPWING

Commander, Fleet Logistics Support Wing

COMNAVAIRESFOR

Commander, Naval Air Reserve Force

   

FAA

Federal Aviation Administration

FSBTI

Flight Safety Boeing Training International

FY

Fiscal Year

   

JRB

Joint Reserve Base

   

MS

Mess Management Specialist

MTRR

Maintenance Training Requirements Review

   

NA

Not Applicable

NAVAIRSYSCOM

Naval Air Systems Command

NAVPERSCOM

Naval Personnel Command

NEC

Navy Enlisted Classification

NSD

Navy Support Date

NTSP

Navy Training System Plan

   

OPNAV

Office of the Chief of Naval Operations

OPNAVINST

Office of the Chief of Naval Operations Instruction

   

PMA

Program Manager, Air

POE

Projected Operational Environment

PR

Aircrew Survival Equipmentman

   

RFT

Ready For Training

ROC

Required Operational Capability

   

SELRES

Selected Reserve

   

TAR

Training and Administration of Reserves

TD

Training Device

TTE

Technical Training Equipment

   

VR

Fleet Logistics Support Squadron

   

WRA

Weapon Replaceable Assembly

PREFACE

This Proposed Navy Training System Plan (NTSP) was developed to update the Draft NTSP for the C-40A Aircraft, N88-NTSP-A-50-9901/D dated March 2000 and complies with guidelines set forth in the Navy Training Requirements Documentation Manual, Office of the Chief of Naval Operations (OPNAV) Publication P-751-1-9-97.

This NTSP reflects significant program changes from the draft document. It includes the final course descriptions, updated schedules, and attendance requirements for the C-40A initial training curriculum derived from the Boeing C-40 Training Plan dated March 1999, latest aircraft delivery schedule, program milestones, decision and action items, and a current point of contact listing. It incorporates changes, recommendations, and comments from Chief of Naval Operations (CNO) (N75K); CNO (N955F); CNO (N789H4); Commander, Naval Air Reserve Force (N386); Commander, Naval Air Force, U.S. Pacific Fleet (N422F); Naval Air Systems Command (AIR 3.1.4); and Naval Aviation Maintenance Training Group (HQ/CIS). Specifically, the following changes are addressed:

    • Modified aircraft mission more accurately states the Naval Reserve mission
    • Updated contract delivery schedule
    • Incorporates Navy Enlisted Classification (NEC) 8313
    • Addresses currently approved rating mergers
    • Incorporates results of the Maintenance Training Requirements Review (MTRR) and Aircrew Training Requirements Review (ATRR) held in August 2000
    • Incorporates follow-on training for pilots
    • Clarifies official position on awarding of civilian degrees and certificates
    • Clarifies reason for not incorporating Computer Aided Instruction (CAI)
    • Clarified squadron aircraft transition plan
    • Clarified Ready for Operational Use Schedule to reflect the aircraft vice the squadron
    • Changed On-Site Storeroom (OSS) to Contractor Logistics Facility (CLF)
    • Revised OPNAV Codes according to recent restructuring

N88-NTSP-A-50-9901/P

February 2001

PART I - TECHNICAL PROGRAM DATA

A. NOMENCLATURE-TITLE-PROGRAM

1. Nomenclature-Title-Acronym. C-40A Aircraft

2. Program Element. Not Applicable (NA) for the Naval Reserve

B. SECURITY CLASSIFICATION

1. System Characteristics Unclassified

2. Capabilities Unclassified

3. Functions Unclassified

C. MANPOWER, PERSONNEL, AND TRAINING PRINCIPALS

OPNAV Principal Official (OPO) Program Sponsor CNO (N780G1)

OPO Resource Sponsor CNO (N780G1)

Developing Agency NAVAIRSYSCOM (PMA207)

Training Agency COMNAVRESFOR (N7)

Training Support Agency NAVAIRSYSCOM (PMA205)

COMFLELOGSUPPWING

Manpower and Personnel Mission Sponsor CNO (N12)

NAVPERSCOM (PERS-4, PERS-404)

Director of Naval Training CNO (N7)

Commander, Reserve Program Manager COMNAVAIRESFOR

D. SYSTEM DESCRIPTION

1. Operational Uses. The C-40A Clipper, hereafter referred to as the C-40A, will be a Boeing 737-700C Aircraft. The C-40A will fulfill U.S. Navy fleet essential airlift requirements by providing medium lift, intra-theater transportation of passengers, cargo, or a combination of both. The C-40A is being procured as a replacement for the Naval Reserve's C-9B and DC-9 Logistics Aircraft. Currently, five aircraft are under contract with deliveries beginning in Fiscal Year (FY) 01. Two additional aircraft were included in the FY01 budget across the Future Years Defense Plan. Additional aircraft are expected in the POM-02 budget.

2. Foreign Military Sales. Boeing has orders for the 737-700 Aircraft from other commercial airline companies in the United States and foreign countries; however, no plans for Foreign Military Sales have been made to date.

E. DEVELOPMENTAL TEST AND OPERATIONAL TEST. The Boeing 737-700C Aircraft will be Federal Aviation Administration (FAA) Supplemental Type-Certified prior to acceptance by the Navy as the C-40A. The first C-40A is scheduled for delivery in April 2001. Developmental and Operational Tests will not be required.

F. AIRCRAFT AND/OR EQUIPMENT/SYSTEM/SUBSYSTEM REPLACED. The C-40A will replace the C-9B and DC-9 Aircraft.

G. DESCRIPTION OF NEW DEVELOPMENT

1. Functional Description. The C-40A will be capable of all-weather operations for long-range, high-speed, non-stop flights. The C-40A will carry a crew of six or seven, and may be configured to transport 121 passengers, cargo with a maximum payload of 35,000 pounds, or a combination of passengers and cargo. Two CFM56-7 engines will power the C-40A. The C-40A will have the following performance capabilities:

    • 3,400 nautical mile range with 5,000 pounds of cargo
    • Mach 0.78 to 0.82 cruise speed
    • 41,000 feet altitude
    • 180 minute Extended Range Twin-Engine Operations

2. Physical Description

DIMENSIONS

MAX GROSS WEIGHTS

Wing Span

112 feet 7 inches

Taxi

171,500 pounds

Length

110 feet 4 inches

Takeoff

171,000 pounds

Height

41 feet 2 inches

Landing

134,000 pounds

Tail Span

47 feet 1 inches

Zero Fuel

95,000 pounds

3. New Development Introduction. The C-40A will be introduced into the Naval Reserve as new production aircraft.

4. Significant Interfaces. NA

5. New Features, Configurations, or Material. NA

H. CONCEPTS

1. Operational Concept. The Naval Air Reserve Force's Fleet Logistics Support (VR) Squadrons will operate the C-40A at various Naval Air Stations and Joint Reserve Bases (JRB).

The C-40A crew will consist of a Pilot, Co-pilot, Crew Chief, Loadmaster, and two or three Flight Attendants. The enlisted aircrew's NECs will remain the same during the transition from C-9B and DC-9 aircraft to the C-40A. C-40A specific NEC for Crew Chief has been requested and is currently being established for approval. It is listed as 82XX throughout this NTSP, and will be updated in subsequent revisions to this document. The table below depicts the enlisted Aircrew's position title, NEC, and source ratings.

POSITION

TITLE

NEC

RATINGS

C-40 Crew Chief

82XX

Aviation Machinist's Mate (AD), Aviation Electrician's Mate (AE), Aviation Structural Mechanic (Safety Equipment) (AME), Aviation Structural Mechanic (Hydraulics) (AMH), Aviation Structural Mechanic (Structures) (AMS), Aviation Electronics Technician (AT)

Loadmaster

8278

AD, AE, AME, AMH, AMS, AT, Aviation Boatswain's Mate (Launching and Recovering Equipment) (ABE), Aviation Boatswain's Mate (Fuels) (ABF), Aviation Boatswain's Mate (Aircraft Handling) (ABH), Aviation Ordnanceman (AO)

Flight Attendant

8289

AD, AE, AME, AMH, AMS, AT, AO, Aviation Storekeeper (AK), Aviation Maintenance Administrationman (AZ), Mess Management Specialist (MS)

2. Maintenance Concept. The C-40A maintenance concept will be the same as the current maintenance concept for the C-9B and DC-9 Aircraft. VR squadrons will perform organizational level maintenance in support of their own aircraft. Depot level maintenance will be performed by contracted maintenance support. No intermediate level maintenance will be established.

a. Organizational. The operating unit will perform C-40A organizational level maintenance actions on a day-to-day basis in support of its own operations. These actions encompass inspections, servicing, handling, removal and replacement of Weapon Replaceable Assemblies (WRA) and major aircraft components, equipment corrective maintenance, and incorporation of selected technical directives. Aviation maintenance ratings with NEC 8313 will perform organizational level maintenance. Contractor personnel will provide dedicated material support to the squadrons through the CLF located at each operating site.

(1) Preventive Maintenance. Periodic inspections and servicing of equipment will be accomplished per Maintenance Planning Document (MPD) Task Cards.

(2) Corrective Maintenance. Corrective maintenance will consist of removing and replacing WRAs aboard the C-40A. Faulty WRAs and components will be returned to the material support contractor for repair. Organizational level maintenance personnel may be authorized, in approved publications, to initiate repairs such as stop drilling of airframe skin cracks and blending of minor nicks in engine fan blades per the Naval Aviation Maintenance Program, Office of the Chief of Naval Operations Instruction (OPNAVINST) 4790.2G.

b. Intermediate. NA

c. Depot. Depot level maintenance actions are those requiring major repair, overhaul, or a complete rebuilding, manufacturing, or modification of parts, assemblies, subassemblies, and end items including engines, support equipment, and technical directives. Depot level maintenance will be accomplished at a contractor's facility, or by a contractor field team.

d. Interim Maintenance. Boeing will provide interim maintenance support for three years from delivery of the first Boeing 737-700C. The Navy Support Date (NSD) is expected to be achieved April 2001.

e. Life-Cycle Maintenance Plan. The life-cycle maintenance plan for the C-40A will be delivered with the aircraft in second quarter FY01.

3. Manning Concept. Qualitative and quantitative manpower requirements for the C-40A will be driven by the organizational level preventive and corrective maintenance workload, Required Operational Capabilities (ROC), and Projected Operational Environment (POE) requirements. Manpower requirements for the C-40A are expected to be approximately the same as its predecessors, the C-9B and DC-9, with a minimum of changes.

The C-40A will be supported by Training and Administration of Reserves (TAR) personnel and augmented by Selected Reserve (SELRES) personnel. The Activity Manpower Document (AMD) for VR-59 dated November 17, 1999 has been used in Part II of this NTSP as representative squadron manning for C-40A planning purposes. AMDs for each Navy C-40A squadron will be developed later, using C-40A ROC and POE requirements, when that data is available.

4. Training Concept. The overall Boeing training philosophy is to provide the Navy with training comparable to the pro forma training provided to its other commercial customers. The Reserve C-9B/DC-9 squadron, VR-59, located at JRB Fort Worth, Texas, began transitioning to the C-40A in FY01. Commercial contractors will conduct Pilot and enlisted Aircrew training. Commercial contractors will also provide initial and follow-on organizational level maintenance training for TAR and SELRES personnel. SELRES and TAR personnel will attend the appropriate rating specific course for award of NEC 8313. Specific guidelines for NEC attainment are contained in NAVPERS 18068F Volume II, Chapter IV, Navy Enlisted Classifications. Requirements for Reserve Job Qualification Requirements and On-the-Job Training syllabus developed by Commander, Fleet Logistics Support Wing (COMFLELOGSUPPWING) are detailed in the Naval Aviation Maintenance Program, OPNAVINST 4790.2G.

a. Initial Training. The training courses outlined below are commercial air carrier courses for the Boeing 737-700, taught by Flight Safety Boeing Training International (FSBTI). Both flight and maintenance courses are commercial, on-going training, that has been in use for many years. The Boeing Training IPT will review all training material with emphasis on new Navy unique airplane systems, and will monitor test scores and class critiques to insure the quality of training. Few changes to the standard curriculum are anticipated. TAR personnel are scheduled to attend the FSBTI courses in FY01. Some courses have been modified from the commercial Boeing 737-700 curriculum to reduce training time. As a result, the course lengths depicted below have been reduced from the standard FSBTI commercial Boeing 737-700 curriculum, and were agreed upon by Commander, Naval Air Reserve Force (COMNAVAIRESFOR) (N386); Commander, Fleet Logistics Support Wing; and Boeing in June 1999. All maintenance courses include an introduction to the aircraft, technical manuals, common displays, and the Computer-Based Training (CBT) system. Training for the commercial Boeing 737-700 is currently available, and the C-40A was Ready For Training (RFT) in October 2000.

This commercial maintenance training is based on the FAA system of aircraft maintenance technicians being Airframes and Powerplants (A&P) certified. This system requires A&P technicians to be knowledgeable in all areas of an aircraft. FSBTI's Boeing 737-700 maintenance training is not based on a rating and NEC system such as the Navy's that specializes in specific areas of maintenance and type of aircraft (e.g., AD 8313). A C-40A training meeting was held in fourth quarter FY98. From this meeting it was determined that Boeing will provide Initial Training to a cadre of military personnel. Each rating will be represented during this Initial Training.

In addition, courses will be developed for Crew Chief and Loadmaster training since the commercial-use Boeing 737-700 does not require these positions. The Crew Chief course will be developed by combining pertinent parts of the Pilot training with aircraft systems training from the other courses, and will be eight weeks in length. FSBTI will provide space for up to 8 Crew Chief personnel to attend ground school and observe in the simulator training in conjunction with pilot training. The simulator observation is to follow a full-up Mechanical / Electrical & Avionics course. Only one Crew Chief will be allowed to observe at a time during pilot training.

A course for Loadmaster training will also be developed for the Navy. An action chit was assigned during the August 2000 ATRR to COMFLELOGSUPPWING to develop the curriculum for a Loadmaster pipeline course. A Course Identification Number (CIN) for this course will be assigned by OPNAV (N789F6) upon approval. Completion of this pipeline course will award NEC 8278.

The aircraft systems rigging course was established for after aircraft delivery and can be taught at any time up to two years after aircraft delivery. The current plan is to schedule this class later in the delivery schedule upon notification from the squadron and conduct the training coinciding with a Phase "C" inspection. This will allow the structures and power plant maintenance personnel time to gain a degree of proficiency in C-40A maintenance and familiarization with the aircraft prior to receiving this specialized training.

FSBTI Pilot training includes an interactive CBT system, simulators, and flight training. Prior to arrival at FSBTI for training, student Pilots will complete the Boeing Business Jet (BBJ) Reduced Footprint training curriculum. BBJ is a home-based, interactive CBT didactic curriculum designed to reduce in-classroom time from thirty-five to approximately twenty days. Upon arrival at FSBTI, student Pilots will be tested, complete remedial training if necessary, then move directly into simulator training. Simulator training will be conducted in two phases, fixed and full simulation. Since Navy Pilot qualifications are based on NATOPS requirements, an Aircraft Type Rating (ATP) will not be awarded upon completion of this course. NATOPS qualification will take place at the parent command upon completion of the FSBTI curriculum.

Initial training has been structured as Initial Cadre training for the first squadron only, prior to the first aircraft delivery in April 2001. Boeing will provide line flying assistance at JRB Fort Worth for a maximum of 90 calendar days commencing with the delivery of the first aircraft for a period of 30 days to complete initial cadre initial operating experience. Up to 60 additional days will be provided on a schedule mutually agreed upon by Boeing and COMFLELOGSUPPWING. Initial training has not yet been defined for subsequent squadrons and is currently under development by COMNAVAIRESFOR (N36). As it becomes available, further information will be included in updates to this NTSP.

Title ....................

C-40A Cargo Loading / Configuration (Loadmaster) and Flight Attendant

Description ..........

This course provides training to the first tour C-40A Loadmaster, including:

  • Aircraft systems purpose and operation
  • Internal cargo handling procedures
  • Normal and emergency procedures
  • Performance and weight and balance calculations
  • Preflight, postflight, and servicing
  • Survival equipment and egress procedures
 

Upon completion, the student will be able to perform as a C-40A Loadmaster in a squadron environment under limited supervision.

Location ..............

FSBTI, Seattle, Washington

Length .................

5 days

RFT date .............

One course was conducted beginning January 8, 2001.

TTE/TD ..............

NA

Prerequisites ........

AD, AE, AME, AMH, AMS, AT, ABE, ABF, ABH, or AO; all 8278

 

Title ....................

C-40A Corrosion Control and Prevention

Description ..........

This course provides training to the first tour C-40A Aviation Technician, including:

  • Identification of types of corrosion
  • Identification of aircraft corrosion prone areas
  • Prevention techniques
  • Familiarization of corrosion control, prevention, and structural repair manuals

Upon completion, the student will be able to perform as a C-40A Corrosion Control and Prevention Technician in a squadron environment under limited supervision.

Location ..............

FSBTI, Seattle

Length .................

5 days

RFT date .............

One course was conducted beginning November 6, 2000.

TTE/TD ..............

NA

Prerequisites ........

AD, AME, AMH, AMS, or Aircrew Survival Equipmentman (PR); all 8313

Title ....................

C-40A Crew Chief

Description ..........

This course has been designed as a combination of the Mechanical and Power Plant Systems and Electrical and Avionics Systems courses and provides training to the first tour C-40A Crew Chief, including:

 
  • Aircraft systems purpose and operation
  • Aircraft systems maintenance procedures
  • Normal and emergency procedures
  • Preflight, postflight, and servicing
  • Flight simulation training
  • NATOPS

Upon completion, the student will be able to perform as a C-40A Crew Chief in a squadron environment under limited supervision. An A&P license will not be awarded.

Location ..............

FSBTI, Seattle

Length .................

40 days

RFT date .............

One course was conducted beginning January 8, 2001.

TTE/TD ..............

NA

Prerequisites ........

AD, AE, AME, AMH, AMS, or AT; all 82XX

Title ....................

C-40A Electrical/Avionics Systems

Description

This course provides training to the first tour Aviation Electronics Technician or Aviation Electrician's Mate, including:

  • Basic system purposes
  • Theory of operation and operational procedures
  • Electrical, communications, navigation, and RADAR
  • Component location and characteristics
  • Basic test and servicing requirements
  • Technical manuals
  • Safety

Upon completion, the student will be able to perform as an C-40A Electrical and Avionics Maintenance Technician in a squadron environment under limited supervision.

Location ..............

FSBTI, Seattle

Length .................

35 days

RFT date .............

One course was conducted beginning October 2, 2000.

TTE/TD ..............

NA

Prerequisites ........

AE or AT; both 8313

 

Title ....................

C-40A Flight Attendant

Description

This course provides training to the first tour C-40A Flight Attendant, including:

  • Aircraft interior familiarization
  • Aircraft systems purpose and operation
  • In-flight and ground normal operations and emergency procedures
  • Survival equipment
  • NATOPS

Upon completion, the student will be able to perform as a C-40A Flight Attendant in a squadron environment under limited supervision. This course is designed to provide condensed training to Reservists over a drill weekend.

Location ..............

JRB Fort Worth

Length .................

2 days

RFT date .............

April 15, 2001

TTE/TD ..............

NA

Prerequisites ........

AD, AE, AME, AMH, AMS, AT, AO, AK, AZ, or MS; all 8289

Title ....................

General Familiarization Managers Class

Description

This course provides familiarization training of the Boeing 737-700 commercial aircraft, and C-40A difference training, to officer and senior enlisted personnel in maintenance management positions, including:

  • General introduction of the aircraft
  • Purpose and operation of aircraft electrical, flight control, avionics, navigation, cabin, fuel, power plant, auxiliary power, hydraulic, ice, rain and fire protection, environmental control, and landing gear systems
  • Furnishing equipment

Upon completion, the student will have attained a familiarization of the entire C-40A aircraft, its capabilities, and its systems, and be acquainted with unique C-40A maintenance topics.

Location ..............

FSBTI, Seattle

Length .................

3 days

RFT date .............

One course was conducted beginning January 8, 2001.

TTE/TD ..............

NA

Prerequisites ........

  • Officer and/or senior enlisted personnel at squadron discretion
  • Maintenance Officer 1311
  • Maintenance Material Control Officer 1520 (See Note)
  • Maintenance Control Officer 6380
  • Material Control Officer 7380
  • Aviation Maintenance Material Control Master Chief 8300

Note: The Aerospace Engineering Duty Officer, Aircraft Maintenance billet is listed as Officer Designator Code 1520 on VR Squadron AMDs in the Total Force Manpower Management System, which is the source database for all NTSP documents. 1520 is used in place of 1527 throughout all sections of this document as a result.

Title ....................

C-40A Mechanical and Power Plant Systems

Description

This course provides in-depth training to the first tour Aviation Technician, including:

  • Analysis and troubleshooting procedures of aircraft power plant, fuel, electrical, hydraulic, flight control, and environmental control systems
  • Component removal and installation procedures
  • Inspection requirements

Upon completion, the student will be able to perform as a C-40A Mechanical and Power Plants Maintenance Technician in a squadron environment under limited supervision. An A & P license will not be awarded.

Location ..............

FSBTI, Seattle

Length .................

25 days

RFT date .............

Two courses were conducted beginning October 2, 2000 and January 8, 2001.

TTE/TD ..............

NA

Prerequisites ........

AD, AME, AMH, AMS, or PR; all 8313

Title ....................

C-40A Pilot Transition

Description

This course provides training to the first tour C-40A Transition Replacement Pilot, including:

  • BBJ interactive CBT home-based didactic introductory and familiarization training
  • Fixed and full simulation flight training
  • Flight instruction
  • Crew tactics and safety
  • Communications and navigation
  • NATOPS

Upon completion, the student will be able to perform as a C-40A Pilot in a squadron environment. A Boeing 737-700 ATP will not be awarded.

Location ..............

FSBTI, Seattle

Length .................

12 days

RFT date .............

This course will be taught in five sessions as follows:

  • Field Introduction Team Group: February-March 1999.
  • Group #1: October 23, 2000
  • Group #2: February 12, 2001
  • Group #3: March 12, 2001
  • Group #4: April 9, 2001

TTE/TD ..............

NA

Prerequisites ........

  • Designator 1315 or 1317
  • Prior C-9B/DC-9 Pilot experience

Title ....................

C-40A Systems Rigging

Description

This course provides in-depth training to the first tour Aviation Technician, including:

  • Rigging, trim, and fair check of the flight control system, landing gear, power plants, doors, windows, and access panels
  • Inspection requirements
  • Safety

Upon completion, the student will be able to perform C-40A rigging under limited supervision.

Location ..............

FSBTI, Seattle

Length .................

8 days

RFT date .............

Currently available. Schedule date TBD.

TTE/TD ..............

NA

Prerequisites ........

TBD

b. Follow-on Training. COMNAVAIRESFOR (N36) is currently evaluating formal organizational level maintenance, Pilot, and enlisted aircrew follow-on training. Current planning calls for both TAR and SELRES maintenance personnel to attend formal training for attainment of the C-40A NEC per the MTRRs of March 1999 and August 2000. Naval Air Warfare Center Training Systems Division (NAWCTSD) (3.4.3) is currently working with COMNAVAIRRESFOR to incorporate C-40A Aircrew Coordination Training (ACT) into the Command Aircraft Crew Training (CACT) contract. The C-40A (pilot) contract has been awarded to FSBTI (Boeing) and is in the final stages of course development. The C-40A (maintenance) Request for Proposals has been released and the Statement of Work has been submitted and approved by the Type Commander. Contract award is anticipated during the second quarter FY01. The C-40A CACT does not call for Navy specific ACT training. Contact NAWCTSD (3.4.3) for further information regarding the current status of the CACT contract.

CBT will be used for refresher training for maintenance personnel who have attended the contractor school. The CBT is anticipated to be RFT in second quarter FY02 and will be included in updates to this NTSP as it becomes available. There are no plans at this time to incorporate CBT for pilot refresher training. Contact COMNAVAIRESFOR (N36) for further information regarding the current status of CBT and CACT.

Note: Pilot follow-on training contract was awarded in January 2001 to FSBTI. A CIN has not yet been established for this course, and "E-C40-XXXX" has been used for tracking purposes in this document only. This CIN does not exist. This information will be updated in revisions to this NTSP as it becomes available.

Title

C-40A Fleet Replacement Pilot Category II

CIN

E-C40-XXXX

Model Manager

COMFLELOGSUPPWING

Description

This course provides refresher training to the second tour C-40A Pilot, including:

  • BBJ interactive CBT home-based didactic introductory and familiarization training
  • Fixed and full simulation flight training
  • Flight instruction
  • Crew tactics and safety
  • Communications and navigation
  • NATOPS

Upon completion, the student will be able to perform as a C-40A Pilot in a squadron environment. A Boeing 737-700 ATP will not be awarded.

Location

FSBTI, Seattle

Length

12 days

RFT date

March 26, 2001

TTE/TD

NA

Prerequisites

  • Designator 1315 or 1317
  • C-40A Pilot Transition Course

c. Student Profiles. The following student profiles are based on the billet requirements displayed in the VR-59 AMD. Those source ratings listed above in Part I.H.1 Operational Concepts and Part I.H.4.a Initial Training that are not depicted in the AMD, such as ABE, ABF, ABH and AO 8278, are not included in the table below.

SKILL

IDENTIFIER

PREREQUISITE

SKILL AND KNOWLEDGE REQUIREMENTS

1311, 1315, 1317

  • Designated Service Group I Naval Aviator

1520

  • Aerospace Engineering Duty Officer, Aircraft Maintenance

6380

  • Limited Duty Officer, Avionics

7380

  • Chief Warrant Officer, Aviation Electronics Technician

AD 82XX, 8278, 8289

  • C-601-2011, Aviation Machinist's Mate Common Core Class A1
  • C-601-2014, Aviation Machinist's Mate Turbojet Fundamentals Strand Class A1
  • Q-050-1500, Naval Aircrewman Candidate School

AD 8313

  • C-601-2011, Aviation Machinist's Mate Common Core Class A1
  • C-601-2014, Aviation Machinist's Mate Turbojet Fundamentals Strand Class A1

AE 82XX, 8278, 8289

  • C-100-2020, Avionics Common Core Class A1
  • C-602-2039, Aviation Electrician's Mate O Level Strand Class A1
  • Q-050-1500, Naval Aircrewman Candidate School

AE 8313

  • C-100-2020, Avionics Common Core Class A1
  • C-602-2039, Aviation Electrician's Mate O Level Strand Class A1

AK 8289

See Note

  • C-551-2010, Aviation Storekeeper Class A1
  • Q-050-1500, Naval Aircrewman Candidate School

AME 82XX, 8278, 8289

  • C-602-2033, Aviation Structural Mechanic E (Safety Equipment) Common Core Class A1
  • C-602-2034, Aviation Structural Mechanic E (Safety Equipment) Egress Strand Class A1
  • Q-050-1500, Naval Aircrewman Candidate School

AME 8313

  • C-602-2033, Aviation Structural Mechanic E (Safety Equipment) Common Core Class A1
  • C-602-2034, Aviation Structural Mechanic E (Safety Equipment) Egress Strand Class A1

AMH 82XX, 8278, 8289

See Note

  • C-603-0175, Aviation Structural Mechanic (Structures and Hydraulics) Common Core Class A1
  • C-603-0176, Aviation Structural Mechanic (Structures and Hydraulics) Organizational Level Strand Class A1
  • Q-050-1500, Naval Aircrewman Candidate School

AMH 8313

See Note

  • C-603-0175, Aviation Structural Mechanic (Structures and Hydraulics) Common Core Class A1
  • C-603-0176, Aviation Structural Mechanic (Structures and Hydraulics) Organizational Level Strand Class A1

AMS 82XX, 8278, 8289

See Note

  • C-603-0175, Aviation Structural Mechanic (Structures and Hydraulics) Common Core Class A1
  • C-603-0176, Aviation Structural Mechanic (Structures and Hydraulics) Organizational Level Strand Class A1
  • Q-050-1500, Naval Aircrewman Candidate School

AMS 8313

See Note

  • C-603-0175, Aviation Structural Mechanic (Structures and Hydraulics) Common Core Class A1
  • C-603-0176, Aviation Structural Mechanic (Structures and Hydraulics) Organizational Level Strand Class A1

AT 82XX, 8278, 8289

  • C-100-2020, Avionics Common Core Class A1
  • C-100-2018, Avionics Technician O Level Class A1
  • Q-050-1500, Naval Aircrewman Candidate School

AT 8313

  • C-100-2020, Avionics Common Core Class A1
  • C-100-2018, Avionics Technician O Level Class A1

AZ 8289

  • C-555-2010, Aviation Maintenance Administrationman Class A1
  • Q-050-1500, Naval Aircrewman Candidate School

MS 8289

  • A-800-0013, Mess Management Specialist Class A1
  • Q-050-1500, Naval Aircrewman Candidate School

PR 8313

  • C-602-2035, Aircrew Survival Equipmentman Common Core Class A1

Note: The CNO has approved mergers for these ratings, and they will be undergoing changes in course curriculum and CINs during FY00 and FY01. Refer to the appropriate Point of Contact listed in Part VII of this NTSP for the latest information regarding these rating mergers.

d. Training Pipelines. Training pipelines will be included in Navy Integrated Training Resources and Administration System (NITRAS) for the commercial schools once they are determined per COMNAVAIRRESFOR N721. Action chits were assigned at the August 2000 MTRR to develop Avionics/Electrical (AT/AE) and Mechanical/Airframes (AD, AM, AME, PR) maintenance training pipelines. Additionally, an action chit was assigned to establish a standalone F1 course, C-40A Boeing 737-700 Maintenance Manager Course. This course would be five days in length, and a CIN will be assigned by COMNAVAIRRESFOR upon contract approval.

I. ONBOARD (IN-SERVICE) TRAINING

1. Proficiency or Other Training Organic to the New Development

a. Squadron Proficiency Training. For proficiency training, TAR personnel will use the same CBT system that will be procured for follow-on training for SELRES personnel at the squadrons.

b. Maintenance Training Improvement Program. NA

c. Aviation Maintenance Training Continuum System. The Aviation Maintenance Training Continuum System (AMTCS) will provide career path training to the Sailor or Marine from their initial service entry to the end of their military career. AMTCS is planned to be an integrated system that will satisfy the training and administrative requirements of both the individual and the organization. The benefits will be manifested in the increased effectiveness of the technicians and the increased efficiencies of the management of the training business process. By capitalizing on technological advances and integrating systems and processes where appropriate, the right amount of training can be provided at the right time, thus meeting the Chief of Naval Operations' mandated "just-in-time" training approach.

Technology investments enable the development of several state-of-the-art training and administrative tools: CBT for the technicians in the Fleet in the form of Interactive Courseware (ICW) with Computer Managed Instruction (CMI). Computer Aided Instruction (CAI) for the schoolhouse is not applicable to the C-40A Aircraft program.

Included in the AMTCS development effort is the Aviation Maintenance Training Continuum System - Software Module (ASM) which provides testing [Test and Evaluation (TEV)], recording [Electronic Training Jacket (ETJ)], and a Feedback system. The core functionality of these AMTCS tools are based and designed around the actual maintenance-related tasks the technicians perform, and the tasks are stored and maintained in a Master Task List (MTL) data bank. These tools are procured and fielded with appropriate COTS hardware and software, i.e., Fleet Training Devices (FTD) - Laptops, PCs, Electronic Classrooms (ECR), Learning Resource Centers (LRC), operating software, and network software and hardware.

Upon receipt of direction from COMNAVAIRESFOR (N7), AMTCS is to be implemented and the new tools integrated into the daily training environment of all participating aviation activities and supporting elements. AMTCS will serve as the standard training system for aviation maintenance training within the Navy and Marine Corps, and is planned to supersede the existing MTIP and Maintenance Training Management and Evaluation Program (MATMEP) programs. AMTCS implementation will begin with the F-14, E-2C, and all models of the F/A-18 aircraft. For more information on AMTCS refer to Program Manager, Air (PMA) 205-3D3.

2. Personnel Qualification Standards. NA

3. Other Onboard or In-Service Training Packages. Marine Corps onboard training is not currently being developed, and will be addressed in updates to this NTSP if applicable.

J. LOGISTICS SUPPORT

1. Manufacturer and Contract Number

CONTRACT NUMBER

MANUFACTURER

ADDRESS

N00019-97-C-2034

Boeing Aircraft Company

P.O. Box 39999, MS 84-06

Seattle, WA 98124-2499

http://www.boeing.com/

2. Program Documentation. The Acquisition Logistics Support Plan (ALSP) for the C-40A is currently planned for completion in March 2001.

3. Technical Data Plan. Applicable technical documents will be furnished in commercial format with an assigned Naval Air Systems Command number to facilitate updating and maintenance of manuals. The range of manuals furnished will provide the information required supporting the C-40A organizational level maintenance program.

4. Test Sets, Tools, and Test Equipment. A list of recommended common support equipment is included in the C-40A contract. Any special test sets, special tools, special test equipment, or software support identified to support the operational squadrons will be included in updates to this NTSP. No special equipment will be required for training purposes.

5. Repair Parts. CLF contractor personnel will be responsible for managing and operating the government's on-site storeroom and property system for the C-40A. The inventory maintained at each site is of the range and depth sufficient to support the aircraft in sustaining the squadron's mission.

6. Human Systems Integration. NA

K. SCHEDULES

1. Installation and Delivery Schedules. Currently, four C-40As are on contract with delivery scheduled for April, May, June, and August 2001. These aircraft are tentatively scheduled for delivery to VR-59 at JRB Fort Worth. Funding has been identified to procure a fifth aircraft in FY00, with a delivery in FY02. Plans for two more aircraft are in the Navy budget for FY02 and FY05 with deliveries expected in FY04 and FY07. These aircraft are tentatively scheduled for delivery to VR-58 at Naval Air Station (NAS) Jacksonville, Florida. Procurement and delivery dates for additional aircraft are currently not available, but will be included in updates to this NTSP. Initial Operational Capability is anticipated upon delivery of the first aircraft in April 2001. Full Operational Capability is anticipated in April 2002.

INSTALLATION SCHEDULE (NUMBER OF AIRCRAFT)

ACTIVITY

FY01

FY02

FY03

FY04

FY05

FY06

FY07

VR-59

4

           

VR-58

 

1

 

1

   

1

2. Ready For Operational Use Schedule. Each C-40A aircraft will be Ready For Operational Use within one month after delivery according to the following table.

READY FOR OPERATIONAL USE SCHEDULE

ACTIVITY

FY01

FY02

FY03

FY04

FY05

FY06

FY07

 

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

VR-59

   

3

1

                                               

VR-58

           

1

             

1

                     

1

 

3. Time Required to Install at Operational Sites. NA

4. Foreign Military Sales and Other Source Delivery Schedule. NA

5. Training Device and Technical Training Equipment Delivery Schedule. NA

L. GOVERNMENT FURNISHED EQUIPMENT AND CONTRACTOR FURNISHED EQUIPMENT TRAINING REQUIREMENTS. NA

M. RELATED NTSPs AND OTHER APPLICABLE DOCUMENTS. Current NTSP documents can be downloaded online from the OPNAV Aviation Technical Training (N789H) web site at: http://www.avtechtra.navy.mil/ntsp_catalog.htm.

DOCUMENT

OR NTSP TITLE

DOCUMENT

OR NTSP NUMBER

PDA

CODE

STATUS

C-9B/DC-9 Logistics Aircraft

R-50-9402

PMA207

*Approved

Jun 94

Report for the C-9, C-20, and C-40 Maintenance Training Requirements Review (MTRR)

Ser N889H4/0U662845

OPNAV N789H

Approved Oct 00

Report for the VR C-9/C-20/C-40/C-130 Aircrew Training Requirements Review (ATRR)

Ser N889F4/0U662822

OPNAV N789F

Approved Sep 00

*Note: NTSP R-50-9402 is currently under revision. Changes to document status will be reflected in future updates to this NTSP.



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