[ Navy Training System Plans ]
NAVY TRAINING SYSTEM PLAN
FOR THE
C-20D/G AIRCRAFT
N88-NTSP-A-50-9306A/D
MARCH 2001
EXECUTIVE SUMMARY
This C-20D/G Aircraft Navy Training System Plan provides an overview of the C-20D/G Aircraft program and its concepts for operation, support, manpower, and training. The C-20D Gulfstream III and C-20G Gulfstream IV Aircraft is a derivative of the off-the-shelf, Federal Aviation Administration certified aircraft. The C-20D/G Aircraft program is in Phase III (Production, Fielding, Deployment, and Operational Support) of the Weapon System Acquisition Process. The latest C-20D/G Aircraft modifications include: Traffic Alert and Collision Avoidance System, Enhanced Ground Proximity Warning System, Dual Flight Management System, Dual 12-Channel Global Positioning System, and Improved Automatic Flight Control System.
The C-20D Aircraft provides air transportation for high priority executive personnel and baggage. The C-20D Aircraft inventory consists of two aircraft; both aircraft are assigned to Fleet Logistics Support Squadron One (VR-1), Naval Air Facility (NAF) Washington, D.C.
The C-20G Aircraft is a logistic support aircraft designed for the transportation of passengers and cargo in support of Navy Unique Fleet Essential Airlift mission requirements. The C-20G Aircraft inventory currently consists of five aircraft. Two C-20G Aircraft are assigned to VR-48, NAF Washington, D.C., and two aircraft are assigned to VR-51, Marine Corps Air Station (MCAS) Kaneohe Bay, Hawaii. C-20G Aircraft Bureau number 165153, while attached to Marine Aircraft Support Detachment NAF Washington, D.C., and on deployment in Florida, received extensive damage from a tornado in March 1998, and is undergoing repair at the contractor's facility in Cahokia, Illinois. This aircraft is scheduled to return to a flying status in June 2001 and be transferred to MCAS Kaneohe Bay, Hawaii.
Temporary Active Duty (TAR) Naval Pilots operate the C-20D Aircraft located at VR-1. Both TAR and Selected Reserve (SELRES) Naval Pilots operate the C-20G Aircraft located at VR-48 and VR-51. Active Duty Navy personnel at VR-1 perform organizational level maintenance and limited intermediate level maintenance, while TAR and SELRES personnel perform organizational level maintenance and limited intermediate level maintenance at VR-48. Full depot level maintenance is provided by a Contractor Logistic Support (CLS) contract at VR-1 and VR-48. VR-51 uses CLS for full organizational, intermediate, and depot level maintenance.
All C-20D/G Pilot and maintenance training is provided by Flight Safety International located in Savannah, Georgia, and Long Beach, California. Commander Fleet Wing Support Joint Reserve Base Fort Worth, Texas, provides C-20G Fixed Wing Loadmaster (R-553-3000) training.
Page
Executive Summary i
List of Acronyms iii
Preface vi
PART I - TECHNICAL PROGRAM DATA
A. Nomenclature-Title-Program I-1
B. Security Classification I-1
C. Manpower, Personnel, and Training Principals I-1
D. System Description I-2
E. Developmental Test and Operational Test I-2
F. Aircraft and/or Equipment/System/Subsystem Replaced I-2
G. Description of New Development I-2
H. Concepts I-7
1. Operational I-7
2. Maintenance I-7
3. Manning I-9
4. Training I-10
I. Onboard (In-Service) Training I-22
J. Logistics Support I-24
K. Schedules I-25
L. Government-Furnished Equipment and Contractor-Furnished Equipment
Training Requirements I-25
M. Related NTSPs and Other Applicable Documents I-25
PART II - BILLET AND PERSONNEL REQUIREMENTS II-1
PART III - TRAINING REQUIREMENTS III-1
PART IV - TRAINING LOGISTICS SUPPORT REQUIREMENTS IV-1
PART V - MPT MILESTONES V-1
PART VI - DECISION ITEMS/ACTION REQUIRED VI-1
PART VII - POINTS OF CONTACT VII-1
|
|
ACDU |
Active Duty |
AD |
Aviation Machinist's Mate |
ADF |
Automatic Direction Finder |
AE |
Aviation Electrician's Mate |
AFCS |
Automatic Flight Control System |
AM |
Aviation Structural Mechanic |
AME |
Aviation Structural Mechanic (Safety Equipment) |
AMTCS |
Aviation Maintenance Training Continuum System |
AOB |
Average Onboard |
AT |
Aviation Electronics Technician |
ATIR |
Annual Training Input Requirement |
CIN |
Course Identification Number |
CINCLANTFLT |
Commander In Chief U.S. Atlantic Fleet |
CINCPACFLT |
Commander In Chief U.S. Pacific Fleet |
CLS |
Contractor Logistic Support |
CMC |
Commandant of the Marine Corps |
CMP |
Computerized Maintenance Program |
CNET |
Chief of Naval Education and Training |
CNO |
Chief of Naval Operations |
COMBS |
Contractor Operated and Maintained Base Supply |
COMNAVAIRESFOR |
Commander Naval Air Reserve Force |
COMNAVAIRPAC |
Commander Naval Air Forces Pacific |
COMSEC |
Communication Security Equipment |
DAFCS |
Digital Automatic Flight Control System |
DME |
Distance Measuring Equipment |
EDS |
Electronic Display System |
EFIS |
Electronic Flight Instrument System |
EGPWS |
Enhanced Ground Proximity Warning System |
FAA |
Federal Aviation Administration |
FMS |
Flight Management System |
FSI |
Flight Safety International |
FY |
Fiscal Year |
GAC |
Gulfstream Aerospace Company |
GFE |
Government Furnished Equipment |
GIII |
Gulfstream III Aircraft |
GIV |
Gulfstream IV Aircraft |
GNSSU |
Global Navigation Satellite System Unit |
GPS |
Global Positioning System |
HF |
High Frequency |
IFF |
Identification Friend or Foe |
ILSP |
Integrated Logistics Support Plan |
JRB |
Joint Reserve Base |
MASD |
Marine Aircraft Support Detachment |
MATMEP |
Maintenance Training Management and Evaluation Program |
MCAS |
Marine Corps Air Station |
MCCDC |
Marine Corps Combat Development Command |
MOS |
Military Occupational Specialty |
MPT |
Manpower, Personnel, and Training |
MTIP |
Maintenance Training Improvement Program |
NA |
Not Applicable |
NAF |
Naval Air Facility |
NAMP |
Naval Aviation Maintenance Program |
NATOPS |
Navy Air Training and Operating Procedures Standardization |
NAVAIRSYSCOM |
Naval Air Systems Command |
NAVMAC |
Naval Manpower Analysis Center |
NAVPERSCOM |
Naval Personnel Command |
NEC |
Navy Enlisted Classification |
NTSP |
Navy Training System Plan |
OLSP |
Operational Logistics Support Plan |
OPNAV |
Office of the Chief of Naval Operations |
OPNAVINST |
Office of the Chief of Naval Operations Instruction |
OPO |
OPNAV Principal Official |
PDA |
Principal Development Agency |
PMA |
Program Manager, Air |
PQS |
Personnel Qualification Standards |
PR |
Parachute Rigger |
PSE |
Peculiar Support Equipment |
RFT |
Ready For Training |
SELRES |
Selected Reserve |
SRA |
Shop Replaceable Assembly |
TAR |
Training and Administration of Reserves |
TCAS |
Traffic Alert and Collision Avoidance System |
TD |
Training Device |
TFMMS |
Total Force Manpower Management System |
TO |
Table of Organization |
TSA |
Training Support Agency |
TTE |
Technical Training Equipment |
USMC |
United States Marine Corps |
VHF |
Very High Frequency |
VN |
Vertical Navigation |
VR |
Fleet Logistics Support Squadron |
WRA |
Weapon Replaceable Assembly |
PREFACE
This Draft Navy Training System Plan (NTSP) has been developed to update the Approved C-20G Logistics Aircraft Navy Training Plan, A-50-9306/A, dated March 1994. This document has been updated to comply with guidelines set forth in the Navy Training Requirements Documentation Manual, Office of the Chief of Naval Operations (OPNAV) Publication P-751-1-9-97.
This NTSP provides the latest information about the C-20D/G Aircraft, including training, manpower, aircraft modifications, schedules, and points of contact. The C-20D/G Aircraft has incorporated the following major modifications since the last C-20 Aircraft NTSP was approved: Traffic Alert and Collision Avoidance System (TCAS), Enhanced Ground Proximity Warning System (EGPWS), Dual Flight Management System (FMS), Improved Global Positioning System (GPS), and Improved Automatic Flight Control System (AFCS).
At this time, there are several action items being reviewed concerning the C-20D and C-20G programs. Specifically, following a Maintenance Training Requirements Review held in August 2000, Commander Naval Air Reserve Force (COMNAVAIRESFOR) was tasked with establishing C-20D and C-20G organizational maintenance technician pipelines. C-20D/G organizational maintenance courses are currently contracted through Flight Safety International (FSI) and taught in Savannah, Georgia. Course Identification Numbers (CIN) are also in the process of being established or modified. Also, pending final approval, C-20G organizational maintenance technicians will be awarded Navy Enlisted Classification (NEC) 8314 after successful completion of FSI courses. A possible new NEC for C-20D organizational maintenance technicians is also being reviewed.
COMNAVAIRESFOR is the Aircraft Controlling Custodian for all United States Naval Reserve and Marine Corps aircraft at Naval Air Facility (NAF) Washington, D.C., and Marine Corps Air Station (MCAS) Kaneohe Bay, Hawaii. Pending final authorization, C-20G Aircraft Bureau Number 165153 is scheduled to be transferred from Marine Aircraft Support Detachment (MASD), NAF Washington, to MCAS Kaneohe Bay, thus becoming a Commander, Naval Air Pacific (COMNAVAIRPAC) asset.
N88-NTSP-A-50-9306A/D
March 2001
PART I - TECHNICAL PROGRAM DATA
A. NOMENCLATURE-TITLE-PROGRAM
1. Nomenclature-Title-Acronym. C-20D/G Aircraft
2. Program Element. 0505196N
B. SECURITY CLASSIFICATION
1. System Characteristics Unclassified
2. Capabilities Unclassified
3. Functions Unclassified
C. MANPOWER, PERSONNEL, AND TRAINING PRINCIPALS
OPNAV Principal Official (OPO) Program Sponsor CNO (N780G1)
OPO Resource Sponsor CNO (N780G1)
Marine Corps Program Sponsor CMC (APW-61)
Developing Agency NAVAIRSYSCOM (PMA207)
Training Agency COMNAVRESFOR
Training Support Agency NAVAIRSYSCOM (PMA205)
COMNAVAIRESFOR
Manpower and Personnel Mission Sponsor CNO (N12)
NAVPERSCOM (PERS-4, PERS-404)
Director of Naval Training CNO (N795)
Commander, Reserve Program Manager COMNAVAIRESFOR (N36)
Marine Corps Force Structure MCCDC (ASM-42)
D. SYSTEM DESCRIPTION
1. Operational Uses
a. C-20D. The mission of the C-20D Aircraft is to provide air transportation for high priority executive personnel or distinguished visitors and baggage.
b. C-20G. The C-20G Aircraft is a logistic support aircraft designed for the transportation of passengers and cargo in support of Navy Unique Fleet Essential Airlift mission requirements. The C-20G Aircraft transports personnel and cargo utilizing various passenger and cargo configurations.
2. Foreign Military Sales. Not Applicable (NA)
E. DEVELOPMENTAL TEST AND OPERATIONAL TEST
1. C-20D. NA
2. C-20G. A Technical Evaluation of all systems and flying capabilities, as well as emergency egress and cargo loading, was successfully performed in Fiscal Year (FY) 94 by Force Warfare Aircraft Test Directorate, Naval Air Warfare Center Aircraft Division, Patuxent River, Maryland. An Operational Evaluation was not required.
F. AIRCRAFT AND/OR EQUIPMENT/SYSTEM/SUBSYSTEM REPLACED. NA
G. DESCRIPTION OF NEW DEVELOPMENT
1. Functional Description. The C-20D Gulfstream III (GIII) and the C-20G Gulfstream IV (GIV) Aircraft are manufactured by Gulfstream Aerospace Company (GAC). Both aircraft were procured as a commercial-derivative aircraft certified under a Federal Aviation Administration (FAA) Type certificate. The C-20D/G Aircraft is capable of all weather, long-range, high-speed, non-stop flights up to an altitude of 45,000 feet between nominally suited airports. Both aircraft contain a walk-in baggage area of 157 cubic feet, fully pressurized, and accessible from the cabin.
a. C-20D. The C-20D Aircraft is a two engine, swept-wing, high altitude, aircraft used as a special mission aircraft. The aircraft uses a retractable tricycle landing gear and a hydraulic powered nose wheel steering system and is powered by two Spey Mark 511-8 Rolls-Royce Turbofan Engines. The aircraft's engines are equipped with thrust reversers. The aircraft has an executive compartment with accommodations for five passengers and a staff compartment with accommodations for eight passengers.
b. C-20G. The C-20G Aircraft is a two engine, low-wing, twin turbofan, pressurized monoplane, specifically designed for all-weather operation at high altitudes. The aircraft uses a fully retractable landing gear and is powered by two aft-mounted Rolls-Royce Limited Tay MK611-8 Turbofan Engines. The C-20G Aircraft's engines are also equipped with thrust reversers. The aircraft may be configured for cargo operations, passenger operations, or combinations of the two. With passenger seats removed, the aircraft may be modified to the following configurations: three pallets and no passengers, two pallets and eight passengers, and one pallet and 14 or 20 passengers. With a full complement of seats installed, the aircraft is capable of accommodating up to 26 passengers and a crew of four. Without a full complement of seats installed, the C-20G can carry a total of 4758 pounds of cargo. A hydraulically operated cargo door is installed on the starboard side of the aircraft to facilitate loading and unloading of cargo. A ball roller cargo floor is capable of accommodating palletized cargo.
c. C-20D/G Avionics Equipment. C-20D and C-20G Aircraft avionics equipment are depicted in the following table:
EQUIPMENT TITLE |
C-20D GIII |
C-20G GIV |
Very High Frequency (VHF) Communication Transceiver |
VHF Communication Transceiver-21B |
VHF Communication Transceiver-422B |
Intercommunications System |
Baker M1045 |
Baker M1045 |
High Frequency (HF) Radio Set |
AN/ARC-190(V) |
AN/ARC-9000 |
Ultra HF Radio |
AN/ARC-164(V) |
AN/ARC-164(V) |
Identification Friend or Foe (IFF) Transponder Set |
AN/APX-100(V) |
AN/APX-100(V) |
Air Traffic Control Transponder |
TDR-94 |
TDR-94 |
IFF Receiver Transmitter |
RT-1296 |
RT-1157 |
Distance Measuring Equipment (DME) |
DME-42 |
DME-442 |
Tactical Air Communication and Navigation |
AN/ARN-136A(V) |
AN/ARN-153(V) |
VHF Navigation Receiver |
VIR-32 |
VIR-432 |
Automatic Direction Finder (ADF) |
ADF-60A |
ADF-462 |
Automatic Flight Control System |
SPZ-800 |
SPZ-8400 |
Flight Data Recorder |
PV-1584 |
F1000 |
Cockpit Voice Recorder |
A-100 |
A-100A |
Emergency Locator Beacon |
DM-ELT 8.1 |
DM-ELT 14 |
Enhanced Ground Proximity Warning System |
Mark III |
Mark V |
Wind Shear |
Included in EGPWS (Mode 7) |
Included in EGPWS (Mode 7) |
Traffic Alert and Collision Avoidance System |
TCAS-2000 |
TCAS-2000 |
Electronic Flight Instrument System (EFIS) |
EFIS-10 |
EDZ-884 |
Flight Management System |
FMZ-2000 |
FMZ-2000 |
Transponder, Mode |
TDR-90 |
TDR-90 |
Weather Color Radar |
RDS-86 |
PRIMUS-870 |
Computer Flight Director/Guidance |
FZ-500 |
FZ-820 |
Digital Air Data Computer |
AZ-800 |
AZ-810 |
Inertial Reference System |
YG-1761 (II) |
LASEREF II |
Radio Altimeter |
ALT-55B |
AA-300 |
Radio Receiver-Transmitter |
NA |
RT-300 |
Attitude Heading Reference System |
VG-311 |
HG-1076AA01 |
Control Display Vertical Navigation (VN) |
VN-801 |
NA |
Compass System Automatic |
C-11B |
FXU-803A |
2. Physical Description. C-20D and C-20G Aircraft physical description and parameters are depicted below.
PARAMETER |
C-20D GIII |
C-20G GIV |
Maximum Ramp Gross Weight |
70,200 pounds |
73,600 pounds |
Maximum Takeoff Gross Weight |
69,700 pounds |
73,200 pounds |
Maximum Landing Gross Weight |
58,500 pounds |
58,500 pounds |
Maximum Zero Fuel Gross Weight |
44,000 pounds |
49,000 pounds |
Wing Span |
77.10 feet |
77.83 feet |
Length |
83.20 feet |
88.40 feet |
Tail Height |
24.37 feet |
24.51 feet |
Horizontal Stabilizer (Width) |
27.00 feet |
32.00 feet |
Main Landing Gear Span |
13.80 feet |
13.80 feet |
Range in Nautical Miles (nm) |
4,100 nm |
3,200 nm |
Cruise Speed (Maximum) |
576 knots |
490 knots |
3. New Development Introduction
a. C-20D. In 1984, the United States Air Force competed and awarded a contract to GAC for lease with the option to buy C-20 aircraft. In 1986, the Navy was authorized to procure two C-20 Aircraft to replace the aging TA-3B Aircraft. This requirement was to be satisfied through participation in the Air Force C-20 program. Two C-20D Aircraft were purchased and delivered to Fleet Logistics Support Squadron (VR-1) NAF Washington, D.C., in 1987.
b. C-20G. The C-20G Aircraft was a new manufacture, commercial transport type airplane manufactured by GAC. Initiation of the C-20G Aircraft procurement process began with the submission of the initial procurement request in May 1991 followed by a contract being awarded in March 1992. Five C-20G Aircraft were delivered in 1995.
4. Significant Interfaces. The existing Contractor Operated and Maintained Base Supply (COMBS) at NAF Washington, D.C., is operated as a joint United States Air-Force-Navy-Army facility. The COMBS facility is augmented as required to include Navy support requirements. The contractor established and maintains a maintenance data collection system. This system, the GAC Computerized Maintenance Program (CMP), includes on-site Electronic Data Transmittal capability. The government has access capability for review and extraction of the CMP data. The COMBS system also ensures the availability of all support equipment required for aircraft maintenance for the C-20D/G. Full-service C-20G COMBS and CMP capabilities are also available at MCAS Kaneohe Bay, Hawaii.
5. New Features, Configurations, or Material. The C-20D and C-20G Aircraft have recently incorporated modifications, which include:
a. Traffic Alert and Collision Avoidance System. The TCAS-2000 warns the Pilot of traffic conflicts and gives guidance to avoid collision. It is a requirement for European airspace operations. The system features enhanced sensitivity and detection range, increased processor speed, and lower weight, while enabling future TCAS upgrades. The TCAS is an instrument integrated into other C-20D/G systems in the aircraft cockpit. It consists of hardware and software that together provide a set of electronic eyes so that the Pilot can see the traffic situation in the vicinity of the aircraft. Part of the TCAS capability is a display showing the Pilot the relative positions and velocities of aircraft up to 40 miles away. The instrument sounds an alarm when it determines that another aircraft will pass too closely to the subject aircraft. TCAS provides a backup to the Air Traffic Control system's regular separation processes. The system determines the course of each approaching aircraft, climbing, descending, or flying straight and level. TCAS then issues a resolution advisory advising the Pilot to execute an evasive maneuver necessary to avoid the other aircraft, such as climb or descend. TCAS 2000 was installed in all C-20D/G Aircraft in FY99.
b. Enhanced Ground Proximity Warning System. The EGPWS is a terrain awareness and warning system that incorporates terrain alerting and display functions. These functions use aircraft geographic position, aircraft altitude, and the terrain database to predict potential conflicts between the aircraft's flight path and the terrain, and to provide graphic displays of the conflicting terrain. The C-20D utilizes the EGPWS Mark III configuration while the C-20G Aircraft uses the Mark V version. EGPWS was installed in all C-20D/G Aircraft in FY99.
c. Global Positioning System. The GPS modification included the installation of a 12-channel receiver. The Global Navigation Satellite System Unit (GNSSU) offers precise position and guidance information and enhanced approach capability using the GPS. The 12-channel receiver tracks all satellites in view, which could be as many as 12, to provide precise position determination. Advanced multiple positions correlator signal processing gives the GNSSU fast satellite acquisition and enhanced satellite tracking capabilities.
d. Flight Management System. Both the C-20D and C-20G Aircraft incorporate the FMZ-2000 FMS, but utilize different configurations. The FMS provides lateral and vertical navigation guidance for display and coupling to the AFCS. The system provides high accuracy, long-range navigation and the navigation computer connects to the inertial reference system. The C-20D/G FMS was installed in FY99.
(1) C-20D Unique Modifications. The installation of the FMS was interfaced with the existing EFIS. The EFIS-10 is an electronic instrument system that displays digital information from avionics subsystems. It allows the flight crew to easily view navigation, weather radar, landing, and other vital flight information via two display units, one symbol generator, and an EFIS control panel. The display units, like computer monitors, provide visual information to the flight crew from the symbol generator. Crews select the particular subsystem to display using the EFIS control panel.
(2) C-20G Unique Modifications. The installation of the FMS was interfaced with the existing Electronic Display System (EDS). The EDS-884 provides the flight crew with complete flight path, navigation, engine, and systems information. Specifically, the EDS displays heading, course, radio bearing, pitch and roll attitude, barometric altitude, calibrated airspeed, selected alert altitude, vertical speed, angle of attack, radio altitude, lateral and vertical deviation, engine parameters, weather advisories, and caution and advisory indications. EDS consists of the EFIS, Engine Instrument, and Crew Alerting System.
(3) SPZ-8000 Digital Automatic Flight Control System. The C-20G incorporates the SPZ-8000 Digital Automatic Flight Control System (DAFCS). The SPZ-8000 provides "fail-operational" execution of flight director guidance, autopilot, yaw damper, and trim functions. "Fail-operational" is defined as a fault or failure of a system component that causes an automatic switch to an identical backup component without any interruption in the system operation. Automatic path mode commands are generated by a flight guidance DAFCS computer which integrates the attitude and heading reference, air data, weather radar, radio altimeter, EDS, and FMS into a complete aircraft control system. The system provides the stabilization and control needed to ensure optimum performance throughout the aircraft flight regime.
H. CONCEPTS
1. Operational Concept
a. C-20D. The C-20D Aircraft is operated by two Pilots and a Crew Chief. Aircrewman and/or Flight Stewards (special assignment) are added as required.
b. C-20G. The C-20G Aircraft is operated by two Pilots and a Crew Chief. A Flight Attendant and Loadmaster are added as required.
2. Maintenance Concept. The maintenance concept for the C-20D/G Aircraft is based on the three levels of maintenance as stated in the Naval Aviation Maintenance Program (NAMP), Office of the Chief of Naval Operations Instruction (OPNAVINST) 4790.2 (series). For the C-20D/G Aircraft program, OPNAVINST 4790.2 series is utilized for general policies and reporting procedures only. Organizational maintenance is provided by contractor personnel at MASD, NAF Washington, D.C., and at VR-51 located at MCAS Kaneohe Bay, Hawaii. Overhaul and repair of contractor furnished equipment is handled via FAA approved sources and meets serviceability, inspection criteria, and functional test requirements of the FAA and component manufacturer. When applicable, repaired items will show evidence of FAA certification. The contractor is required to support the Operational Readiness goals of 85% Full Mission Capable rate, including 75 flight hours per month per aircraft for the C-20D and 125 flight hours per month per aircraft for the C-20G. The C-20D/G Aircraft maintenance concept is performed in accordance with the requirements and procedures prescribed by GAC, utilizing the CMP. The only Government Furnished Equipment (GFE) is the Communication Security Equipment (COMSEC). If GFE COMSEC is removed for repair, the contractor will record removal and installation data, and return unserviceable items to the operating squadron or detachment for repair.
a. Organizational. Navy personnel at VR-1 and VR-48, NAF Washington, D.C., perform C-20D/G organizational level maintenance. Active Duty (ACDU) personnel at VR-1 and Training and Administration of Reserves (TAR) and Selected Reserve (SELRES) personnel at VR-48 perform organizational level maintenance. Organizational level maintenance is performed by Contractor Logistic Support (CLS) contract at MASD, NAF Washington, and VR-51 MCAS Kaneohe Bay, Hawaii. When the MASD aircraft is transferred to MCAS Kaneohe Bay, organizational level maintenance will continue to be performed by CLS.
(1) Preventive Maintenance. C-20D/G preventative maintenance consists of standard pre-flight and post-flight inspections, and regular calendar and flight hour corrosion and material inspections in accordance with the Maintenance Requirements Cards.
(2) Corrective Maintenance. C-20D/G corrective maintenance consists of fault isolation to a defective Weapon Replaceable Assembly (WRA) or Shop Replaceable Assembly (SRA), removal and replacement of defective WRAs or SRAs, and verification of the repair using built-in test equipment, the appropriate test sets, or common support equipment. WRAs and SRAs requiring repair beyond the capability of the organizational level are forwarded to the appropriate COMBS for replacement and/or repair.
b. Intermediate. The C-20D/G intermediate maintenance is performed in accordance with the requirements and procedures prescribed by GAC utilizing the CMP and as directed by the Navy Program Office (PMA207). Military personnel perform limited intermediate maintenance at VR-1 and VR-48 NAF Washington. Limited intermediate level maintenance is comprised of wheel and tire build-up, battery check and servicing, survival equipment servicing, and oxygen and life raft checks. The contractor provides full C-20D/G intermediate level maintenance for all MCAS Kaneohe Bay aircraft.
c. Depot. The contractor at a FAA licensed facility performs all depot level maintenance. Currently, Midcoast Aviation, a wholly owned subsidiary of Sabreliner Corporation, provides depot maintenance, repair, and painting services at St. Louis Downtown Parks Airport, Cahokia, Illinois. All depot level maintenance modifications, inspections, and rework are accomplished at this facility.
d. Interim Maintenance. GAC contractor field service personnel maintaining the C-20G Aircraft at MCAS Kaneohe Bay provide technical support and field team assistance. Field team assistance is defined as those occasions when contractor personnel are dispatched at the government's request to a location other than the contractor's facility for the purpose of accomplishing aircraft maintenance. Until October 2000, VR-1, NAF Washington, had a permanent C-20D GAC technical representative assigned to them, but due to the contract expiring, a C-20D technical representative is no longer readily available. "Drop-in" maintenance is also available for maintenance beyond the capability of the organizational level. "Drop-in" maintenance normally consists of modernization, modification, conversion, in-service repair, or other major maintenance actions that are performed at the contractor's facility.
e. Life Cycle Maintenance Plan. The Standard Depot Level Maintenance based maintenance philosophy was replaced with the Integrated Maintenance Concept in October 2000. GAC performs scheduled depot level maintenance at 72-month intervals and at the completion of 5,000 landings and every 2,000 landings thereafter, in accordance with GAC GIII and GIV maintenance manuals. Heavy engine maintenance is provided by Rolls-Royce of Canada. The C-20D/G engine mid-life inspection is performed at 4000 flight hours, while an engine overhaul is performed at 8000 flight hours. The C-20D/G Aircraft has an expected life of 20,000 flight hours and 20,000 ground-air-ground cycles flown to corporate aircraft usage spectra, except for those life-limited components identified in the C-20D/G maintenance manual that identify FAA approved retirement times.
3. Manning Concept. The C-20D/G Aircraft manpower requirements for Pilots and Aircrew are driven by the Required Operating Capability and Projected Operational Environment. The C-20D/G manpower requirements are as follows:
POSITION |
DESIGNATOR/RATING |
NEC |
MOS |
CREW RATIO |
SEAT FACTOR |
|
USN |
USMC |
|||||
Pilot - Copilot |
1311, 1312 |
7553 |
6.0 |
4.0 |
2 |
|
Crew Chief |
AD AE AME AM |
8245 |
NA |
6.0 |
4.0 |
1 |
Loadmaster |
Any Aviation Specialty |
8278 |
NA |
6.0 |
4.0 |
1 |
Aircrewman (Special Assignment) |
Determined by CHNAVPERS |
8202 |
6.0 |
NA |
1 |
a. Estimated Maintenance Man-Hours per Flight Hour. NA
b. Proposed Utilization
C-20D/G AIRCRAFT PLANNED UTILIZATION
ACTIVITY: |
VR-1 |
VR-48 |
VR-51 |
MCAS Kaneohe Bay |
Aircraft per Activity.................. |
2 |
2 |
2 |
1 |
Average monthly utilization rate per aircraft (hours)............... |
100 |
100 |
100 |
100 |
Average sortie length in hours... |
4.0 |
6.0 |
6.0 |
6.0 |
c. Recommended Qualitative and Quantitative Manpower Requirements. Manpower requirements shown in Part II for C-20D/G squadrons were extracted from the Total Force Manpower Management System (TFMMS) and Marine Corps Table of Organization (T/O) dated 22 February 2001. The Marine Corps personnel that will operate the C-20G Aircraft at MCAS Kaneohe Bay, Hawaii, will have various Military Occupational Specialties (MOS), but Pilots will require secondary MOS 7553 (C-20 Pilot). Marine Corps Crew Chiefs and Loadmasters do not require a specific MOS to operate the C-20G Aircraft.
ACTIVITY |
BILLET TYPES |
AIRCREW DESIG/NEC/MOS |
MAINTENANCE NEC |
MCAS Kaneohe Bay, T/O 8323 |
USMC ACDU |
9967/9969 |
NA - CLS |
VR-48, UIC 52893 |
USN TAR and SELRES |
1311/8245/8278 |
8314 |
VR-51, UIC 39501 |
USN TAR and SELRES |
1311/8245/8278 |
NA - CLS |
VR-1, UIC 42884 |
Officer - USN TAR Enlisted - USN ACDU |
1311/8245/8202 |
83XX |
4. Training Concept. All C-20D/G Aircraft on-going initial and recurrent Pilot, Crew Chief, and maintenance training is provided by a contract with FSI, located in Savannah, Georgia, and Long Beach, California. C-20D/G Aircraft organizational maintenance training is only available through FSI's Savannah training center. COMNAVAIRESFOR is in the process of establishing the following C-20D/G organizational maintenance technician pipelines:
- R-102-2017, C-20D Avionics/Electrical Initial
- R-601-2017, C-20D Powerplants/Airframes Initial
- R-102-2015, C-20G Avionics/Electrical Initial
- R-601-2015, C-20G Powerplants/Airframes Initial
Additional information on the approved pipelines, CINs, and stand- alone C-20D/G organizational maintenance courses will be included in future updates to this C-20D/G Aircraft NTSP.
The only course not provided by contract is C-20G Loadmaster training. C-20G Loadmasters attend R-553-3000, Fixed Wing Loadmaster Course, at Joint Reserve Base (JRB) Fort Worth, Texas. Although not a specific requirement, many Loadmasters attend an American Airline Emergency Egress Procedures three-day training course located in Dallas, Texas.
C-20D/G Crew Chiefs do not have their own training pipeline. Both C-20D and C-20G Crew Chiefs attend separate GIII and GIV Maintenance initial training. After 12 to 18 months in their respective commands, Crew Chiefs then attend Pilot Refresher Training conducted by FSI.
Pending final approval, maintenance personnel in the C-20G community receive NEC 8314 (formerly utilized by the C-20A Aircraft) after successfully completing required FSI courses. The C-20D community is also being reviewed for an aircraft specific NEC. COMNAVAIRESFOR student quota control numbers for the past two fiscal years indicate the only course (excluding Pilot and Aircrewmen) VR-1 personnel have attended is the C-20D Maintenance Initial course. Due in part to C-20D Aircraft maintenance personnel requiring no NEC, combined with a VR-1 squadron tour of 24 months for enlisted E-4 and below (36 months for E-5 and above), VR-1 organizational level maintenance training depends primarily on On-the-Job Training.
a. Initial Training. Due to the damaged C-20G Aircraft assigned to MASD NAF Washington, D.C., being in a non-flying status for the last three years and the aircraft's scheduled transfer to MCAS Kaneohe Bay, Hawaii, in June 2001, C-20G Marine Corps Pilots require training. A total of five Marine Corps Pilots will attend C-20G GIV Initial Pilot Training at FSI, Long Beach. Three Pilots completed training in November 2000, one is scheduled to begin in May 2001, and the last will attend in December 2001. These Marine Corps Pilots will come from different aircraft platforms, but will hold secondary MOS 7553 (C-20 Aircraft).
A total of four Marine Corps Crew Chiefs will attend maintenance initial training at FSI, Savannah, while four Marine Corps Loadmasters will attend initial Fixed Wing Loadmaster Training in Fort Worth, Texas. Two C-20G Crew Chiefs will attend maintenance initial training in March 2001, one in July 2001, and the final Crew Chief will attend training in January 2002. Two C-20G Loadmasters will attend training in February 2001, one in August 2001, and the final Loadmaster will attend training in January 2002.
Title |
Gulfstream III Pilot Initial Training |
Description |
This course provides training to the first tour C-20D Pilot, including:
Upon completion, the student will be able to perform as a C-20D Pilot in a squadron environment. |
Locations |
|
Length |
22 days |
RFT date |
Currently available |
Skill identifier |
NOBC 1311 and 1312 |
TTE/TD |
Gulfstream III Flight Simulator |
Prerequisites |
|
Title |
Gulfstream III Pilot Recurrent Training |
Description |
This course provides training to the recurrent C-20D replacement Pilot and Aircrewmen, including:
Upon completion, the student will be able to perform as a C-20D Pilot in a squadron environment. |
Locations |
|
Length |
5 days |
RFT date |
Currently available |
Skill identifier |
|
TTE/TD |
Gulfstream III Flight Simulator |
Prerequisites |
|
Note: C-20D Naval Aircrewman NEC 8245 and 8202 attend Gulfstream III Pilot Recurrent training as refresher training.
Title |
Gulfstream IV Pilot Initial Training |
Description |
This course provides training to the first tour C-20G Pilot, including:
Upon completion, the student will be able to perform as a C-20G Pilot in a squadron environment. |
Locations |
|
Length |
21 days |
RFT date |
Currently available |
Skill identifier |
|
TTE/TD |
Gulfstream IV Flight Simulator |
Prerequisite |
|
Title |
Gulfstream IV Pilot Recurrent Training |
Description |
This course provides training to the recurrent C-20G Pilot and Aircrewmen including:
Upon completion, the student will be able to perform as a C-20G Pilot in a squadron environment. |
Locations |
|
Length |
5 days |
RFT date |
Currently available |
Skill identifier |
|
TTE/TD |
Gulfstream IV Flight Simulator |
Prerequisite |
|
Note: C-20G Naval Aircrewman NEC 8245 attend Gulfstream IV Pilot Recurrent training as refresher training.
Title |
C-20D Maintenance Initial Organizational Maintenance |
Description |
This course provides training to the first tour C-20G AD, AM, AME, Parachute Rigger (PR), and enlisted Aircrew personnel including:
Upon completion, the student will be able to perform as an entry-level C-20D organizational maintenance technician or Crew Chief in a squadron environment under direct supervision. |
Location |
FSI, Savannah |
Length |
21 days |
RFT date |
Currently available |
Skill identifier |
Any Aviation Rating |
TTE/TD |
GIII Flight Simulator |
Prerequisite |
Applicable Core and Strand "A" schools (See paragraph 4.c. Student Profiles) |
Title |
C-20G Maintenance Initial Organizational Maintenance |
Description |
This course provides training to the first tour C-20G AD, AM, AME, PR, and enlisted Aircrew personnel including:
Upon completion, the student will be able to perform as an entry-level C-20G organizational maintenance technician or Crew Chief in a squadron environment under direct supervision. |
Location |
FSI, Savannah |
Length |
26 days |
RFT date |
Currently available |
Skill identifier |
Any Aviation Rating |
TTE/TD |
GIV Flight Simulator |
Prerequisite |
Applicable Core and Strand "A" schools (See paragraph 4.c. Student Profiles) |
Title |
C-20G Advanced Systems Troubleshooting Course |
Description |
This course provides advanced training to C-20G Aviation Electronic Technicians (AT) and AE personnel including:
Upon completion, the student will be able to perform C-20G advanced system troubleshooting in a squadron environment without supervision. |
Location |
FSI, Savannah |
Length |
5 days |
RFT date |
Currently available |
Skill identifier |
|
TTE/TD |
NA |
Prerequisite |
Two years C-20G experience |
Title |
C-20D/G Corrosion Control Course |
Description |
This course provides training to C-20D/G personnel including:
Upon completion, the student will be able to perform C-20D/G organizational maintenance corrosion control and prevention in a squadron environment under limited supervision. |
Location |
FSI, Savannah |
Length |
2 days |
RFT date |
Currently available |
Skill identifier |
Any Aviation Rating |
TTE/TD |
NA |
Prerequisite |
Applicable Core and Strand "A" schools (See paragraph 4.c. Student Profiles) |
Title |
C-20G Maintenance Manager Course |
Description |
This course provides training to the C-20G Maintenance Department Manager or Maintenance Department supervisory personnel including:
Upon completion, the student will be able to perform C-20G manage maintenance procedures in a squadron environment without supervision. |
Location |
FSI, Savannah |
Length |
5 days |
RFT date |
Currently available |
Skill identifier |
Any Aviation Rating |
TTE/TD |
GIV Flight Simulator |
Prerequisite |
Paygrade E-7 through E-9 |
Title |
American Airlines Emergency Egress Procedures |
Description |
This course provides training to the C-20G Loadmaster including:
Upon completion, the student will be able to perform as a C-20G Loadmaster in a squadron environment. |
Location |
American Airline Training Facility, Dallas |
Length |
3 days |
RFT date |
Currently available |
Skill identifier |
NEC 8278, MOS XXXX |
TTE/TD |
|
Prerequisite |
|
b. Follow-on Training
Title |
Fixed Wing Loadmaster |
CIN |
R-553-3000 |
Model Manager |
Commander Fleet Support Wing |
Description |
This course provides training to C-20G Loadmaster personnel including:
Upon completion, the student will be able to perform as a C-20G Loadmaster in a squadron environment. |
Location |
JRB Dallas |
Length |
12 days |
RFT date |
Currently available |
Skill identifier |
NEC 8278 |
TTE/TD |
EAM-T6A Life Raft |
Prerequisite |
|
c. Student Profiles
SKILL IDENTIFIER |
PREREQUISITE SKILL AND KNOWLEDGE REQUIREMENTS |
1311 |
|
1312 |
|
MOS 7553 |
|
AD 8245 |
|
AE 8245 |
|
AME 8245 |
|
AMH 8245 |
|
AMS 8245 |
|
AT 8245 |
|
PR |
|
d. Training Pipelines. After COMNAVAIRESFOR review, some C-20D/G CINs are subject to change, due to compatibility issues with the Catalog of Navy Training Courses and OPNAV Aviation Training Management System. These new CINs will be included in future updates to this C-20D/G Aircraft NTSP.
C-20D/G PROPOSED PIPELINES AND STAND-ALONE COURSES
CIN |
COURSE TITLE |
C-20D Pipeline Courses: |
|
R-102-2017 |
C-20D Avionics/Electrical Initial Pipeline |
R-601-2017 |
C-20D Powerplants/Airframes Initial Pipeline |
C-20D Stand-Alone Courses |
|
R-102-2011 |
C-20D Cockpit Fault Analysis |
R-102-2012 |
C-20D Avionics Refresher |
R-600-2007 |
C-20D Maintenance Manager |
R-600-2019 |
C-20D Advanced Troubleshooting |
R-600-2015 |
C-20D Ramp and Transit |
R-600-2018 |
C-20D Powerplants/Airframes |
R-600-2011 |
C-20D/G Corrosion Control |
C-20G Pipeline Courses: |
|
R-102-2015 |
C-20G Avionics/Electrical Initial Pipeline |
R-601-2015 |
C-20G Powerplants/Airframes Initial Pipeline |
C-20G Stand-Alone Courses: |
|
R-102-2007 |
C-20G Cockpit Fault Analysis |
R-102-2012 |
C-20G Avionics Refresher |
R-600-2004 |
C-20G Maintenance Manager |
R-600-2009 |
C-20G Advanced Troubleshooting |
R-600-2005 |
C-20G Ramp and Transit |
R-600-2006 |
C-20G Powerplants/Airframes |
R-600-2011 |
C-20D/G Corrosion Control |
I. ONBOARD (IN-SERVICE) TRAINING
1. Proficiency or Other Training Organic to the New Development
a. Maintenance Training Improvement Program. The Maintenance Training Improvement Program (MTIP) is used to establish an effective and efficient training system responsive to fleet training requirements. MTIP is a training management tool that, through diagnostic testing, identifies individual training deficiencies at the organizational and intermediate levels of maintenance. MTIP is the comprehensive testing of one's knowledge. It consists of a bank of test questions managed through automated data processing. MTIP will be replaced by the Aviation Maintenance Training Continuum System (AMTCS). Current planning is for AMTCS to begin full implementation for fleet deployment in FY02.
b. Aviation Maintenance Training Continuum System. AMTCS will provide career path training to the Sailor or Marine from their initial service entry to the end of their military career. AMTCS is planned to be an integrated system that will satisfy the training and administrative requirements of both the individual and the organization. The benefits will be manifested in the increased effectiveness of the technicians and the increased efficiencies of the management of the training business process. By capitalizing on technological advances and integrating systems and processes where appropriate, the right amount of training can be provided at the right time, thus meeting the CNO's mandated "just-in-time" training approach.
Technology investments enable the development of several state-of-the-art training and administrative tools: Interactive Multimedia Instruction for the technicians in the Fleet in the form of Interactive Courseware with Computer Managed Instruction and Computer Aided Instruction for the schoolhouse.
Included in the AMTCS development effort is the Aviation Maintenance Training Continuum System - Software Module (ASM) which provides testing [Test and Evaluation (TEV)], recording [Electronic Training Jacket (ETJ)], and a Feedback system. The core functionality of these AMTCS tools are based and designed around the actual maintenance-related tasks the technicians perform, and the tasks are stored and maintained in a Master Task List data bank. These tools are procured and fielded with appropriate Commercial Off The Shelf hardware and software, i.e., Fleet Training Devices - Laptops, Personal Computers, Electronic Classrooms, Learning Resource Centers, operating software, and network software and hardware.
Upon receipt of direction from OPNAV (N789H), AMTCS is to be implemented and the new tools integrated into the daily training environment of all participating aviation activities and supporting elements. AMTCS will serve as the standard training system for aviation maintenance training within the Navy and Marine Corps, and is planned to supersede the existing MTIP and Maintenance Training Management and Evaluation Program (MATMEP) programs.
2. Personnel Qualification Standards. Aircrew Personnel Qualification Standards (PQS) are used to ensure C-20D/G Aircraft proficiency. The PQS program for Flight Crew personnel is managed by the PQS Development Group (Code 34) of the Naval Education and Training Professional Development and Technology Center, Pensacola, Florida.
3. Other Onboard or In-Service Training Packages. Marine Corps onboard training is based on the current series of Marine Corps Order P4790.12, Individual Training Standards System and Maintenance Training Management and Evaluation Program (MATMEP). This program is designed to meet Marine Corps, as well as Navy OPNAVINST 4790.2 series, maintenance training requirements. It is a performance-based, standardized, level-progressive, documentable, training management and evaluation program. It identifies and prioritizes task inventories by MOS through a front-end analysis process that identifies task, skill, and knowledge requirements of each MOS. MTIP questions coupled to MATMEP tasks will help identify training deficiencies that can be enhanced with refresher training. (MATMEP is planned to be replaced by AMTCS.)
J. LOGISTICS SUPPORT
1. Manufacturer and Contract Numbers
CONTRACT NUMBER |
MANUFACTURER |
ADDRESS |
N00019-91-C-0255 |
Gulfstream Aerospace Corporation |
P.O. Box 2206 Savannah, GA 31402-2206 |
S-F34601-95-C-0538 |
Sabreliner Corporation |
Pierre LaClede Center 7733 Forsythia Blvd Suite 1500 St. Louis, MO 63105-1821 |
N61339-89-D-004 |
Flight Safety International |
P.O. Box 2307 Savannah, GA 31402 |
2. Program Documentation. The Operational Logistic Support Plan (OLSP), number AC250, was updated in October 1996. The C-20G (only) Integrated Logistics Support Plan (ILSP), number AC-ILSP-336, was updated in December 1993.
3. Technical Data Plan. Maintenance manuals used for the C-20D/G Aircraft fleet are commercial specifications. These publications were obtained when the aircraft were purchased and are available at all sites. Manual updates for the C-20D/G Aircraft are purchased as part of the aircraft purchase. All technical drawings on the C-20D/G Aircraft fleet are maintained in a central library at GAC. For an extensive list of GAC commercial technical publications and required government maintenance publications, refer to OLSP AC250.
4. Test Sets, Tools, and Test Equipment. GAC is contracted to provide all C-20D/G test sets and test equipment in support of the C-20D/G Aircraft. The COMBS contractor is responsible for establishing a maintenance schedule and performing periodic maintenance and calibration of all C-20D/G Peculiar Support Equipment (PSE).
5. Repair Parts. The contractor, GAC, provides supply support for the C-20D/G Aircraft fleet. The contractor is responsible for receiving, acceptance inspection, stocking, issuing, warranty, repair, and shipment of all parts, components, and PSE in the inventory. Repairs to all components are accomplished at a licensed FAA repair facility.
6. Human Systems Integration. NA
K. SCHEDULES
1. Installation and Delivery Schedules. A total of seven C-20D/G Aircraft were procured. Two C-20D Aircraft are assigned to VR-1. Two C-20G Aircraft are assigned to VR-48 and VR-51. One C-20G Aircraft currently assigned to MASD Washington is scheduled to be transferred to MCAS Kaneohe Bay in June 2001. At this time, there are no plans to purchase additional C-20D/G Aircraft.
2. Ready For Operational Use Schedule. NA.
3. Time Required to Install at Operational Sites. NA
4. Foreign Military Sales and Other Source Delivery Schedule. NA
5. Training Device and Technical Training Equipment Delivery Schedule. C-20D/G Training Devices (TD) and Technical Training Equipment (TTE) are owned, maintained, and updated by FSI.
L. GOVERNMENT-FURNISHED EQUIPMENT AND CONTRACTOR-FURNISHED EQUIPMENT TRAINING REQUIREMENTS. NA
M. RELATED NTSPs AND OTHER APPLICABLE DOCUMENTS
DOCUMENT OR NTSP TITLE |
DOCUMENT OR NTSP NUMBER |
PDA CODE |
STATUS |
C-20G Logistic Aircraft Navy Training Plan |
A-50-9306/A |
PMA200 |
Approved Mar 94 |
C-20D/G Aircraft Users Logistics Support Summary |
C-20D/G ULSS No.1 |
PMA207 |
Approved FY96 |
C-20G -IV Aircraft Integrated Logistic Support Plan |
AC-ILSP-336 |
PMA200 |
Approved Dec 93 |
C-20G Integrated Support Plan |
N00019-91-C-0255 |
PMA200 |
Revision Jun 94 |
C-20D/G Operational Logistics Support Plan |
AC250 |
PMA227 |
Approved Oct 96 |
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