Appendix D
SUMMARY
This appendix to the Waste Management Environmental
Impact Statement (eis) provides summaries of innovative and emerging
technologies being evaluated at Savannah River
Site (SRS) and other locations that have the potential for treating
hazardous, radioactive, or mixed (hazardous and radioactive) wastes
at SRS. This eis considered 85 technologies, many of which were
screened out during the options analysis process described in
Section 2.3 of this eis. This appendix discusses many of
those technologies that were eliminated from detailed consideration
in Section 2.3 as well as some developing technologies that
were not considered in Section 2.3.
Many of these technologies are either not commercially
available, have not undergone demonstrations for the waste types
at SRS, or have not been shown to be either economically or technically
viable (i.e., have not achieved engineering breakthrough). However,
some of the 26 emerging technologies described in this appendix
may prove viable in the future and may be chosen for more detailed
design and operations analyses based on the outcome of demonstrations.
The in-depth options analysis used to select treatment technologies
was biased towards choosing proven solutions to U.S. Department
of Energy (DOE) waste management issues. As other technologies
mature, these may warrant consideration.
The technologies summarized here treat contaminated
matrices that contain plastic, paper (and other forest products),
metals, aqueous liquids, and organic liquids. These waste matrices
are generated through activities such as site operations, decontamination
and decommissioning,
or environmental restoration.
Some technologies have been available for years, but application
of the technology to waste management would be considered innovative.
The treatment summaries were prepared from a number
of literature sources and interviews and have been grouped by
categories of waste treatment: (1) biological, (2) chemical,
(3) physical, (4) stabilization, and (5) thermal.
D.1 Background
This appendix provides summaries of 52 innovative
and emerging technologies that have the potential for treating
hazardous, radioactive, or mixed (hazardous and radioactive) wastes
at SRS. Eighty-five technologies were considered, many of which
were screened out during the options analysis process described
in Section 2.3 of the eis. Table D-1 defines each of the
technologies and identifies its purpose (volume reduction, stabilization,
or decontamination). For the most part, the technologies discussed
in this appendix are not commercially available, have not undergone
full-scale demonstrations for the waste types present at SRS,
or have not been shown to be either economically or technically
viable. However, many of the emerging technologies described
in this appendix may prove viable in the future and may be chosen
for more detailed design and operations analyses based on the
outcome of fullscale demonstrations, other commercial applications,
or use by the U.S. Department of Energy (DOE) on similar wastes.
Section 2.3 of the eis evaluated 85 processes and
technologies in 5 treatment categories. The treatment categories
used in the prescreening process (biological, chemical, physical,
stabilization, and thermal) are also used in this appendix for
consistency. The treatment categories include both conventional
and emerging processes and technologies. Some examples of conventional
processes include evaporation, compaction, storage, and incineration.
These types of processes are not addressed in this appendix.
Examples of innovative technologies include electrodialysis,
plasma torch, supercritical water oxidation, and white rot fungus.
These types of innovative and emerging technologies are addressed
in detail in this appendix.
Table D-2 provides a comparison of 26 innovative technologies included in Section 2.3 with those in Appendix D. Several of the process technologies identified in Section 2.3 are subdivided into more discrete technologies discussed in Appendix D. For example, Section 2.3 identified the technology process of fluidized bed incineration (number 13 on Table D-2); Appendix D identifies two specific subtypes of fluidized bed incineration. Appendix D also identifies six emerging technologies [acoustic barrier particle separator (D.5.1), high-energy electron irradiation (D.5.8), gas-phase chemical reduction (D.4.4), nitrate to ammonia and ceramic process (D.4.5), electrochemical oxidation (D.4.12), and mediated electrochemical oxidation (D.4.13)] that are not specifically addressed in Section 2.3.
Innovative technologies for treating radioactive,
hazardous, and mixed wastes are currently being
developed and demonstrated by DOE and the U.S. Environmental Protection
Agency (EPA). DOE demonstrations generally focus on radioactive
and mixed waste treatments and are funded by the DOE Office of
Technology Development (EM-50) through the Mixed Waste and Landfill
Focus Areas. Technologies are developed and demonstrated at the
eight national laboratories.
EPA technology demonstrations are supported by the
Risk Reduction Engineering Laboratory and the Superfund
Innovative Treatment Evaluation program. Most Superfund Innovative
Treatment Evaluation demonstrations focus on hazardous wastes
generated at Superfund sites. Many of the technologies evaluated
by the Superfund Innovative Treatment Evaluation program may be
applicable to radioactive and mixed wastes.
SRS generates large quantities of solid low-level radioactive waste, and currently utilizes vault or shallow land disposal. Most solid low-level radioactive waste is job-control waste, a fraction of which is compacted on site prior to vault disposal. Several technologies described in this appendix can potentially be used to reduce the volume and stabilize solid low-level radioactive waste. Stabilization would minimize potential radionuclide migration following direct shallow land disposal. Hazardous wastes generated at SRS include organic and aqueous liquids, most of which are treated and taken off site for disposal. Mixed wastes, which include most of the matrices described above, are being stored until adequate treatment and disposal capacity is identified at SRS or offsite.
Wastes containing greater than 100 nanocuries per
gram of transuranic alpha-emitting radionuclides with half-lives
greater than 20 years are considered transuranic wastes.
These wastes pose special handling, storage, and disposal problems
due to the inhalation and ingestion risks posed by alpha particles
and to long half-lives and potential criticality concerns from
plutonium radionuclides. DOE plans to ship transuranic
wastes for disposal at the Waste Isolation Pilot Plant,
located near Carlsbad, New Mexico. The earliest projected date
for the Waste Isolation Pilot Plant to begin disposing of these
wastes is 1998. Although transuranic wastes are not required
by law to be treated or stabilized, treatment and conversion of
these wastes to a stabilized waste form (such as glass or slag)
could reduce the volume of the wastes and minimize potential releases
and human and environmental exposures during onsite storage, prior
to disposal at the Waste Isolation Pilot Plant. Disposal of mixed
transuranic wastes at the Waste Isolation Pilot Plant is dependent
on a Resource Conservation and Recovery Act (RCRA) no-migration
petition being granted by the State of New Mexico and EPA.
DOE is currently funding several technology development
projects at SRS through the Savannah River
Technology Center and the Vendor Forum program, both of which
are managed by the Westinghouse Savannah River Company. Many
Savannah River Technology Center projects are conducted jointly
with universities (such as Clemson University and Georgia Institute
of Technology) and industrial partners. Innovative technology
programs funded at SRS include plasma arc treatment of solid low-level
radioactive waste, vitrification of various
waste forms using a portable vitrification unit, noble metal reclamation
from electronic components, dechlorinating radioactive polychlorinated
biphenyls (PCBs) in a solid matrix, extraction of uranium from
contaminated soil, treatment of tritiated oils and groundwater,
acoustic wave treatment, and waste stabilization using several
different binders.
EPA and DOE recently collaborated at SRS on a Superfund Innovative Treatment Evaluation project to demonstrate the feasibility of treating contaminated groundwater with an electron beam. Contaminated groundwater was pumped past the beam to determine destruction efficiencies of hazardous organics at different electron beam dose rates.
Table D-1. Technologies considered for treatment of SRS waste.
Abrasive blasting - a process in which solids such as sand or dry ice pellets in a pressurized fluid matrix are sprayed against a radiologically contaminated surface to decontaminate the surface. | |||
Acid/base digestion, solids dissolution - a process to dissolve solids in an acid/base bath in the presence of a metal catalyst to remove contaminants. The dissolved metal solution would then be treated via chemical precipitation for removal of the metal. | |||
Asphalt based microencapsulation - a thermally driven process to dewater a waste and trap the residual solids in a liquid asphalt matrix that solidifies for disposal. | |||
Absorption - the transfer of contamination that is mixed with one phase into another phase. | |||
Aerobic biotreatment - the use of aerobic bacteria in a bioreactor to remove aromatic organic contaminants from soilssoils, sediments, and sludges. | |||
Alkaline chlorination - an emerging application of the dechlorination technology. The technology involves dechlorination of halogenated compounds such as polychlorinated biphenyls and other chlorinated compounds by a substitution reaction. The secondary wastes from the reaction require disposal. | |||
Activated sludge - the use of an activated sludge material like an activated charcoal for the removal of organic materials from wastes. | |||
Anaerobic digestion - the use of nonaerobic bacteria (i.e., bacteria that do not require oxygen) in a bioreactor for the consumption of specific organic contaminants from aqueous wastes. | |||
Advanced electrical reactor - a graphite electrode DC arc furnace in which two electrodes are attached to the waste being processed. A plasma arc is generated between the electrodes that generates 1700ºC temperatures, causing the soil/metal mixture to be stratified into a metal phase, a glass phase, and a gas phase. The phases are separated and treated separately. | |||
Air stripping - used for the removal of volatile organic compounds from aqueous waste streams. The liquid waste is intimately contacted with air resulting in mass transfer of the organic compound from liquid phase to the gas phase. | |||
AmalgamationAmalgamation - the property of mercurymercury in which it unites or alloys with other metals. This is used in the tritiumtritium production process where gold traps remove mercury. | |||
Alkali metal dechlorination - an emerging application of the dechlorination technology. The technology involves dechlorination of halogenated compounds such as polychlorinated biphenyls and other chlorinated compounds by a substitution reaction. The secondary wastes from the reaction require disposal. | |||
Alkali metal/polyethylene glycol - an emerging application of the dechlorination technology. The technology involves dechlorination of halogenated compounds such as polychlorinated biphenyls and other chlorinated compounds by a substitution reaction. The secondary wastes from the reaction require disposal. | |||
Blast furnaces - used together with reverberatory furnaces for the removal of lead from excavated materials. Also see smelting. |
Table D-1. (continued).
Bio-reclamation - or bioremediation is a normally in situ process whereby biological agents that degrade hydrocarbons are mixed with organically contaminated soil to remove these contaminants from the soil. | |||
Carbon adsorption - the use of a bed of granular activated carbon or charcoal for the removal of chlorinated hydrocarbons, aromatic solvents, and fuels from an aqueous waste. | |||
Circulation bed combustion - uses high velocity air to entrain circulating solids and create a highly turbulent combustion zone that destroys toxic hydrocarbons such as PCBs. | |||
Catalytic dehydrochlorination - an emerging application of the dechlorination technology. The technology involves dechlorination of halogenated compounds such as polychlorinated biphenyls and other chlorinated compounds by a substitution reaction. The secondary wastes from the reaction require disposal. | |||
Cementation - a process in which contaminated wastewaterwastewater is mixed with cement to solidify and stabilize the contaminants for storage. | |||
Centrifugation - the use of a centrifuge to separate solids from a liquid waste for further processing. | |||
Chemical hydrolysis - the use of a reactive chemical species in water to detoxify or neutralize the hazardous constituents. This is usually used for the recovery of spent solvents. | |||
Chelation - an ion exchangeion exchange process in which the exchange media possesses unusually high selectivity for certain cations. | |||
Chemical oxidation/reduction - the use of a variety of oxidation or reduction processes for the removal of contaminants from waste materials/processes. | |||
Compaction - the use of a mechanical device, normally hydraulically operated, to reduce the volume of waste before its disposal. CompactorsCompactors generate less than 1,000 tons of compressive force. | |||
Chemical precipitation - removes dissolved hazardous metal species from water to permit conventional water disposal through a permitted outfall. The solution is mixed with chemical additives that cause the generation of insoluble compounds of the metal which can then be filtered. | |||
Crystallization - the removal of dissolved solids from solution by subcooling the solution either directly or indirectly to a temperature lower than the pure component freezing point of the dissolved solid. This may be accomplished with or without the addition of a diluent solvent. | |||
Dissolved air flotation - an adsorptive-bubble separation method in which dissolved air is used for the removal of solid particulate contaminants. | |||
Distillation - a process for the removal of solid contaminants from solution by separating the constituents of the liquid mixture via partial vaporization of the mixture and the separate recovery of the vapor and the solid contaminant residue. |
Table D-1. (continued).
Electrodialysis - a process for the removal of dissolved ionic contaminants from solution by pumping the solution through very narrow compartments that are separated by alternating charged cation-exchange and anion-exchange electrode membranes which are selectively permeable to positive and negative ions, respectively. | |||
Evaporation - the removal of water via vaporization from aqueous solutions of nonvolatile substances, thus leaving the residual contaminant for further processing for disposal. | |||
Fluidized bed incinerator - an incinerator in which the solid waste particles are held in suspension via the injection of air at the bottom of the bed (complete destruction of the waste) or an incinerator in which a bed of limestone material is held in suspension as waste is incinerated to induce chemical capture to form stable compounds which can be readily disposed of. | |||
Filtration - the process in which fluid is passed through a medium which traps and thus removes solid particles from the fluid stream. | |||
Flocculation - the use of fine particles that are anionically or cationically charged for ion removal that aggregate into a larger mass, that can be filtered out, as the ion exchangeion exchange process occurs. | |||
High temperature metal recovery - the use of smelting or blast furnaces for the recovery of metals such as lead. | |||
Heavy media separation - a process that takes advantage of the presence of a waste constituent that is heavier than the others by using any of a number of available methodologies for segregation of the heavier constituent. | |||
High pressure water steam/spray - used for the decontamination of surfaces having loosely held contamination. One of these methods is commonly known as hydrolazing. | |||
Industrial boilers - used for the burning of permitted organic wasteorganic wastes for energy recovery. | |||
Ion exchangeIon exchange - a process in which a bed of solid resin material carrying an ionic charge (+ or -) accompanied by displaceable ions of opposite charge is used to displace metal ions dissolved in the solution flowing through the resin bed, thus removing the metals from the solution. | |||
Industrial kilns - see industrial boilers above. | |||
Lime-based pozzolans - a solidification and stabilization process that takes advantage of siliceous or aluminous materials that react chemically with lime at ordinary temperatures in the presence of moisture to produce a strong cement. The process is used for contaminated soilssoils, sludges, ashes, and other similar wastes. | |||
Liquid/liquid extraction - a process for separating components in solution via the transfer of mass from one immiscible liquid phase into a second immiscible liquid phase. | |||
Liquid injection incinerators - an incinerator used for the destruction of liquid organic wasteorganic wastes only. | |||
MacroencapsulationMacroencapsulation - the coating or containing of a solid waste form with another material to stabilize the waste form. |
Table D-1. (continued).
Molten glass - the product resulting from the vitrificationvitrification process where waste solids are exposed to high temperatures. The molten glass is allowed to cool to a homogeneous, nonleachable solid for disposal. | |||
Microwave solidification - a process which uses microwave energy to heat and melt homogeneous wet or dry solids into a vitrified final waste form that possesses high-density and leach-resistant attributes. | |||
Molten salt destruction - a process for destruction of organic wasteorganic waste constituents where the waste is injected into a molten bed of salt along with an oxidizing gas such as air. The organics are destroyed and the residual molten salts are drained and dissolved in water for further processing. | |||
Neutralization - normally the addition of an acid to an alkaline solution to initiate the precipitation of contaminants. | |||
Oxidation by hydrogen peroxide - an organic contaminant removal process that uses hydrogen peroxide to oxidize the contaminants for removal. | |||
Oil/water separation - the process by which a mechanical device removes oil from water by taking advantage of the density difference that causes it to float on water. | |||
Ozonation - a chemical oxidation process in which ozone, an oxidizing agent, is added to a waste to oxidize organic materials into carbon dioxide and water vapor. This offgas would be passed through a carbon bed for the removal of generated volatile organic vapors. | |||
Polymerization - a thermally driven process to dewater a waste and trap the residual solids in a liquid polymer matrix that solidifies for disposal. | |||
Phase separation - any process that takes advantage of the presence of two phases in a waste stream or waste product to segregate one of the phases from the other. | |||
Plasma arc torch - used as the heat source for a vitrificationvitrification process in which the waste is fed into a centrifuge in which the plasma torch is installed, where it is uniformly heated and mixed. | |||
Pyrolysis - the use of extremely high temperatures for the destruction of organic contaminants and the fusion of inorganic waste into a homogeneous, nonleachable glass matrix. | |||
Rotating biocontactors - a bioremediation process in which the biological reactor body rotates to enhance the mixing and contact of the waste with the biological agents. | |||
Recycle - the process by which any substance, material, or object is processed for reuse. | |||
Repackaging/containerize - the process by which waste is resorted and placed in containers that result in increased space-efficiency and cost-effectiveness for disposal. | |||
Rotary kiln incinerator - an incinerator that uses a rotating kiln body for the burning of the waste material being fed. | |||
Reverse osmosis - separates hazardous constituents from a solution by forcing the water to flow through a membrane by applying a pressure greater than the normal osmotic pressure. |
Table D-1. (continued).
Roasting/retorting - the oxidation and driving off of solid contaminants via the use of high temperatures. | |||
Super critical extraction - a process for the extraction of organic contaminants from waste products via the use of a reactor in which the temperature and pressure are elevated to values greater than the triple point of water. | |||
Solvent extraction - a process whereby solvents or liquefied gases (such as propane or carbon dioxide) are used to extract organics from sludges, contaminated soilssoils, and waste water. | |||
Sealing - the process that is used to trap surface contamination to a surface from which it is not readily removable. The surface is coated with a matrix that seals the contamination in place. | |||
Sedimentation - the partial separation or concentration of suspended solid waste particles from a liquid by gravity settling. | |||
Soil flushing/washing - a process in which water and chemical additives are added to contaminated soil to produce a slurry feed to a scrubbing machine that removes contaminated silts and clay from granular soil particles. | |||
Scarification/grinding/planing - the use of a high speed rotating mechanical device for the removal of fixed surface contamination. | |||
Shredding/size reduction - the process by which a shredder is used to cut contaminated paper, plastics, cardboard, etc. into smaller pieces to provide volume reduction prior to disposal. | |||
Smelting - used to treat stainless steel for the removal of radionuclides. The stainless steel is fed into reverberatory or blast furnaces with additives which serve to separate the radionuclides from the slag, leaving clean metal. | |||
Sorption - the selective transfer of one or more solutes or contaminants from a fluid phase to a batch of rigid particles. | |||
Spalling - the use of a mechanical impact device to chip away a contaminated surface. The surface is spalled to a depth that is no longer contaminated and the chipped debris is disposed of. | |||
Sorting/reclassifying - the process by which waste is sorted to optimize the way in which it is disposed to provide for the most space efficient and cost effective packaging of the waste. | |||
Steam stripping - the use of superheated steam to oxidize complex organic compounds to carbon monoxide, carbon dioxide, water, hydrogen, and methane. The destruction of the organics is then completed at high temperature using an electrically heated reactor. | |||
Supercritical water oxidation - an aqueous phase oxidation treatment in which organic wasteorganic waste, water, and an oxidant (air or oxygen) are combined in a tubular reactor at temperatures above the critical point of water. | |||
Supercompaction - the use of a compactor that has a capacity of greater than 1,000 tons compressive force for increased volume reduction and the compaction of items not effectively compacted by a normal compactor. |
Table D-1. (continued).
Thermal desorption - a process used for the removal of organics from sludges at a temperature of 350 - 600ºF which is high enough to volatilize the organics for adsorption capture but low enough to prevent the emission of significant quantities of metals that can occur with incinerationincineration. | |||
UV photolysis - a process that removes organic contaminants from aqueous waste streams via the use of ultra-violet radiation to oxidize the contaminants. | |||
Vibratory finishing - the use of a mechanical vibratory tool for the decontamination of surfaces having fixed contamination. | |||
VitrificationVitrification - a high temperature process by which waste is treated in a furnace at temperatures which drive off organics for further treatment and reduce the inorganic waste to a homogeneous, nonleachable glass slag that is discharged into a mold or drum for disposal. | |||
Wet air oxidation - a process in which the waste is heated and passed, along with compressed air, into an oxidation reactor where oxidation of the organic contaminants takes place. | |||
White rot fungus - a lignin-degrading fungi that is used to inoculate organic materials which are mechanically mixed with contaminated soilssoils to break down the contaminants. | |||
Water washing/spraying - the use of low pressure water to rinse contaminated surfaces for the removal of loosely held contamination. |
a. Volume reduction.
b. Decontamination.
c. Immobilization/stabilization.
Table D-2. Comparison of Section 2.3 process technologies and Appendix D technologies.
1. Physical/Electrodialysis | Physical/Electrodialysis | |
2. Physical/Evaporation | Chemical/Evaporation and Catalytic Oxidation | |
3. Physical/Sedimentation and Flocculation | Physical/Binding, Precipitation, and Physical Separation | |
4. Physical/High Pressure H20 Steam/Spray | Physical/Pressure Washing and Hydraulic Jetting | |
5. Physical/Ion Exchange | Chemical/Resorcinol-Formaldehyde Ion Exchange Resin | |
6. Physical/Soil Flushing/Washing | Physical/Soil Washing | |
7. Physical/Steam Stripping | Physical/Steam Reforming | |
8. Physical/Filtration | Physical/Chemical Treatment, and Ultrafiltration; Heavy Metals and Radionuclide Polishing Filter; Membrane Microfiltration | |
9. Stabilization/Lime-Based Pozzolans | Stabilization/Pozzolaric Solidification | |
10. Stabilization/Polymerization | Stabilization/Polyethylene Encapsulation
Stabilization/Vinyl/Ester Styrene Solidification | |
11. Stabilization/VitrificationVitrification | Thermal/Electric Melter VitrificationVitrification Thermal/Stirred Melter Vitrification Thermal/Modular Vitrification Thermal/In-Situ Vitrification Thermal//Vortec Process | |
12. Thermal/Advanced Electrical Reactor | Thermal/Graphite Electrode DC Arc Furnace
Thermal/Packed Bed Reactor, Silent Discharge Plasma Apparatus | |
13. Thermal/Fluidized Bed Incinerator | Thermal/Fluidized Bed Cyclonic Agglomerating Incinerator Thermal/Catalytic Combustion in a Fluidized Bed Reactor | |
14. Thermal/High Temperature Metal Recovery | Thermal/Quantum-Catalytic Extraction Process | |
15. Thermal/Molten Glass | Thermal/Electric Melter VitrificationVitrification
Thermal/Stirred Melter Vitrification Thermal/Modular Vitrification | |
16. Thermal/Molten Salt Destruction | Thermal/Molten Salt Oxidation and Destruction Process | |
17. Thermal/Infrared Incinerators | Thermal/Infrared Thermal Destruction | |
18. Thermal/Circulating Bed Combustion | Thermal/Cyclonic Furnace | |
19. Thermal/Supercritical Water Oxidation | Chemical/Supercritical Water Oxidation | |
20. Thermal/Wet Air Oxidation | Thermal/Wet Air Oxidation | |
21. Biological/Aerobic Biotreatment | Biological/Bioscrubber
Biological/Biosoprtion | |
22. Biological/White Rot Fungus | Biological/White Rot Fungus | |
23. Chemical/Alkali Metal Dechlorination, Alkali metal/ Polyethylene glycol | Chemical/Dechlorination | |
24. Chemical/Catalytic Dehydrochlorination | Chemical/Aqueous Phase Catalytic Exchange Evaporation and Catalytic Oxidation
Biocatalytic Destruction | |
25. Chemical/Crystallization | Physical/Freeze Crystallization | |
26. Chemical/Ultraviolet Photolysis | Physical/Ultraviolet Oxidation |
D.2 Introduction
Table D-3 provides summary information by technology
type, technology, the development status of the technology, the
type of waste that can be treated by the technology, and the waste
form generated by the technology for all technologies addressed
in this appendix. Most of these technologies are still at the
bench, pilot, or demonstration stage of development and are not
commercially available. The technologies summarized here treat
contaminated matrices that contain plastic, paper (and other forest
products), metals, aqueous liquids, and organic liquids. These
waste matrices are generated through activities such as site operations,
decontamination and decommissioning,
or environmental restoration.
Some technologies, such as vitrification
and plasma furnaces, have been available for years. Vitrification
of liquid high-level radioactive waste is a proven technology.
The treatment summaries were prepared from a number
of literature sources and interviews and have been grouped by
categories of waste treatment: (1) biological, (2) chemical,
(3) physical, (4) stabilization, and (5) thermal.
D.3 Biological Treatment Technologies
Biological treatment methods have been used to treat
organic wastes for years. These methods rely
on microorganisms to degrade organic compounds to simpler compounds
(such as carbon dioxide and water). Sanitary waste
water treatment plants rely on biological methods to treat domestic
waste water prior to its discharge to surface water.
Several industrial wastewaters (such as phenolic and pulp and
paper wastes) are also treated using biological methods. Complete
degradation (mineralization) of complex hydrocarbons (such as
PCBs or polyaromatic hydrocarbons) is more difficult to achieve.
Degradation rates are controlled by energy available from breaking
chemical bonds and factors affecting enzymatic activity (such
as water solubility, pH, temperature, and metals concentration).
In general, biological treatment methods are effective for many
simple, water-soluble organics. Biological treatment of aqueous-phase
organics in industrial wastes often results in the production
of sludges contaminated with heavy metals (such as cadmium and
lead). These technologies are generally most effective for relatively
homogeneous wastes in dilute aqueous solutions.
Innovative approaches to biological treatments include
in situ treatment of contaminated groundwater
by alternating aerobic (in the presence of oxygen) and anaerobic
(without oxygen) conditions using microorganisms (such as white
rot fungus, which may be more effective for hydrophobic compounds),
and special techniques (such as special reactor vessels, co-substrates,
and nutrients) to select microorganisms for optimal degradation
rates of compounds that are difficult to treat.
D.3.1 BIOSCRUBBER
The bioscrubber technology removes organic contaminants
in air streams from soil, water, or air decontamination processes
and is especially suited to wastes containing dilute aromatic
solvents at relatively constant concentrations. The bioscrubber
technology digests trace organic emissions using a filter with
an activated carbon medium that supports microbial growth. The
bioactive medium converts diluted organics into carbon dioxide,
water, and other nonhazardous compounds. The filter provides
biomass removal, nutrient supplement, and moisture addition.
Recently developed bioscrubbers have a potential biodegradation
efficiency 40 to 80 times greater than existing filters. A disadvantage
of the bioscrubber is its inability to treat high concentrations
of aromatics at a high capacity, as required by systems at SRS.
A pilot-scale unit with a 4cubicfootperminute
capacity is currently being field tested for the EPA's Superfund
Innovative Treatment Evaluation Emerging Technology Program.
The bench-scale bioscrubbers successfully removed trace concentrations
of toluene at greater than a 95 percent removal efficiency (EPA
1993).
D.3.2 BIOSORPTION
Biosorption is a process by which specialized bacteria are used to biosorb radionuclides and metals. Biosorption consists of the separation and volume-reduction of dilute aqueous-phase radionuclides, metals, and nitrate salts. Liquids and salts are fed to a bioreaction system where radionuclides and metals are concentrated and supernated through biosorption by specialized bacteria. The microorganisms are grown in a bioreactor and are recycled to a biosorption tank where they are mixed with the liquids and salts. Microorganisms biosorb the metals and radionuclides and are removed by filtration to generate a biomass sludge that can be volume-reduced and stabilized through incineration or vitrification. The filtrate, which contains nitrate salts, organics, and low levels of metals, flows to the bioreactor where the nitrate salts are reduced to nitrogen gas and bicarbonate solution and any remaining metals are further adsorbed by the bacteria. After filtration, the effluent from the bioreactor is a salt solution. The process is anticipated to be safe (the system operates at standard temperature and pressure with natural bacteria), energy-efficient, and cost-effective. Uncertainties include potential toxic effects of radionuclides and metals on the bacteria and the volume and characteristics of the sludge. Biosorption of residual underground tank surrogate waste has been demonstrated in the laboratory and is currently in scale-up design for field demonstration at the Idaho National Engineering Laboratory (DOE 1993, 1994a, b).
D.3.3 WHITE ROT FUNGUS
White rot fungus (Phanerochaete chrysosporium)
is used to degrade a variety of carbon-based contaminants, including
PCBs, chlorinated solvents, hydrocarbons, and cyanide. The naturally
occurring fungi degrade the contaminants to byproducts, such as
inorganic salts, carbon dioxide and water. The ability of this
fungus to biodegrade contaminants can be attributed, at least
in part, to its natural lignin-degrading system that it uses to
decay fallen trees to provide its primary food source, cellulose.
In order to support sustained degradation of chemicals,
a carbon source for the fungi must be present and readily available.
Examples of bulking agents that can serve as a carbon source
include wood chips, corn cobs, and other complex carbohydrates.
Degradation rates increase with pollutant chemical concentration,
and the toxicity of the chemicals rarely affects the fungi. The
microorganisms are able to survive and grow in many adverse conditions
and substances, including used 20-weight motor oil and coal-tar-contaminated
soils.
A waste treatment system based on white rot fungus
can degrade many recalcitrant environmental organic pollutants.
The white rot fungus treatment method offers the ability to treat
a wide variety of chemical organic pollutants. This treatment
method is still in research and development stages. However,
experimental results indicate that high degradation of many common
pollutants (including pesticides, herbicides, and dyes) is possible.
However, the application of this technology to radioactive and
mixed wastes may be limited due to potential
radiological effects on the white rot fungus organism.
Bench-scale testing of white rot fungus treatment
was conducted under a cooperative agreement with the EPA (Connors,
no date; Bumpus et al. 1989).
D.4 Chemical Treatment Technology
Chemical treatment methods have traditionally been
used to treat virtually all types of wastes. These methods can
be applied to hazardous, radioactive, and mixed wastes
and are compatible with liquids, solids, sludges, and gases.
There are two basic types of chemical treatment methods, chemical extraction and chemical destruction. Chemical extraction technologies separate the contaminants from the waste, while chemical destruction technologies either destroy the hazardous constituent or remove the hazardous characteristic. The type of chemical treatment method applied to a waste stream depends on its physical and chemical properties, regulatory requirements, secondary waste disposal options, and performance assessments.
Innovative approaches to chemical treatment include
oxidation/reduction methods (such as supercritical water oxidation,
ultraviolet oxidation, and low-temperature reduction of nitrate
in ammonia) and the use of newly developed ion exchange
resins.
Electrochemical treatment is a direct oxidation/reduction
process that is used to treat liquid wastes containing recoverable
metals or cyanide. This process involves immersing cathodes and
anodes in a waste liquid and introducing a direct electric current.
Electrolytic recovery of single metal species can be high and
may yield pure or nearly pure forms. Process times are a function
of variables such as purity desired, electrode potential, and
current, electrode surface area, ionic concentrations, and agitation.
DOE is developing innovative electrochemical treatment
processes to demonstrate oxidation of organics and the biocatalytic
destruction of nitrate and nitrite salts.
D.4.1 AQUEOUS-PHASE CATALYTIC EXCHANGE FOR DETRITIATION OF WATER
The aqueous-phase catalytic exchange method was originally
used to remove organics from waste streams in closed-environment
systems. Aqueous-phase catalysis is also applicable to the detritiation
of aqueous wastes, and experiments have shown that this process
may be able to lower contaminated groundwater
tritium levels by two orders of magnitude with an
acceptable catalyst bed lifetime. DOE has recently proposed an
expansion of its testing of aqueous-phase catalysis. A catalyst
manufactured in the United States will be evaluated for use in
detritiation of waste water from SRS and other DOE facilities.
Performance comparisons will be made with a Canadian-manufactured
catalyst (Sturm 1994).
D.4.2 BIOLOGICAL/CHEMICAL TReaTMENT
The biological/chemical treatment technology involves
a two-stage process to treat wastes contaminated with organics
and metals. The process includes chemical leaching of the waste
to remove metals (this is similar to soil-washing techniques or
mixed ore metals extraction) and bioremediation to remove organics
and metals. The process results in an end product of recovered,
salable metal or metal salts, biodegraded organic compounds, and
stabilized residues. The incoming waste is first exposed to the
leaching solution and filtered to separate oversized particles.
The leaching solution disassociates metal compounds from the
waste. The metal compounds form metal ions in the aqueous leachate
and can be removed by liquid ion exchange,
resin ion exchange, or oxidation/reduction. After the metals
are extracted, the slurried waste is allowed to settle and neutralize.
Next, the slurry is transferred to a bioreactor where micronutrients
are added to support microbial growth and initiate biodegradation.
The residual leaching solution and biodegradable organic compounds
are aerobically degraded in the bioreactor. The combined metal
leaching and bioremediation processes may be less expensive than
separate processes. For treatment of organic compounds, chemical
treatment may facilitate biological treatment, especially for
PCBs. Bench-scale tests conducted for the EPA's Superfund Innovative
Treatment Evaluation Emerging Technology Programs show that a
variety of heavy metals and organic pollutants can be remediated
by the process. Pilot-scale testing of the process is being conducted
(EPA 1993).
D.4.3 DECHLORINATION
The Dechlor/KGME process involves the dechlorination
of liquid-phase halogenated compounds, particularly PCBs. KGME,
a proprietary reagent, is the active species in a nucleophilic
substitution reaction in which the chlorine atoms on the halogenated
compounds are replaced with fragments of the reagent. The products
of the reaction are a substituted aromatic compound (which is
no longer a PCB aroclor) and an inorganic chloride salt. These
secondary wastes require treatment and disposal.
KGME is the potassium derivative of 2-methoxyethanol (glyme) and is generated in situ by adding stoichiometric quantities of potassium hydroxide (KOH) and glyme. The KOH and glyme are added to a reactor vessel along with the contaminated waste. The KGME is formed by slowly raising the temperature of the reaction mixture to about 110 °C, although higher temperatures can be beneficial.
The reaction product mixture is a fairly viscous
solution containing reaction products and the unreacted excess
reagent. After this mixture has cooled to about 93ºC (199ºF),
water is added to help quench the reaction and extract the inorganic
salts from the organic phase.
The DeChlor/KGME process is applicable to liquid-phase
halogenated aromatic compounds, including PCBs, chlorobenzenes,
polychlorinated dibenzodioxins, and polychlorinated dibenzofurans.
Waste streams containing from less than 1 to up to 1,000,000
parts per million (100 percent) of PCBs can be treated. Laboratory
tests have shown destruction removal efficiencies greater than
99.98 percent for materials containing 220,000 parts per million
of PCBs (22 percent).
DOE has recently proposed to evaluate this process
for treating solid waste contaminated with PCBs and radioactivity.
Although this technology has been demonstrated for treatment
of liquid PCB wastes, it has not been demonstrated for treating
porous, fine-grained solids contaminated with PCBs.
PCB-contaminated radioactive wastes are currently
stored at several DOE facilities. Due to the capacity limitations
of the Oak Ridge incinerator regulated by the Toxic Substances
Control Act and RCRA, the mixed wastes will
be stored for more than 10 years before they can be disposed
of. The Consolidated Incineration Facility
at SRS is not permitted
to incinerate PCB wastes; however, this is a viable option. The
Dechlor/KGME process may be an alternative to incineration
and long-term storage. However, some secondary wastes would still
require disposal.
Laboratory testing will be conducted with nonradioactive
surrogate materials, and if the results are acceptable, additional
testing will be performed on representative radioactive waste
samples. Pilot-scale testing of the Dechlor/KGME process can
then be carried out to evaluate the efficiency of PCB destruction
and the suitability of the process for treating nonradioactive
surrogate waste (EPA 1991).
D.4.4 GAS-PHASE CHEMICAL REDUCTION
The gas-phase chemical reduction process uses a gas-phase
reduction reaction of hydrogen with organic compounds at elevated
temperatures. The process occurs at elevated temperatures to
convert aqueous and oily hazardous contaminants to a gaseous,
hydrocarbon-rich product. A mixture of atomized waste, steam,
and hydrogen is injected into a specially designed reactor. The
hydrogen must be specially handled to prevent any potential for
explosion. The mixture swirls down the outer reactor wall and
passes a series of electric heaters that raise the temperature
to 850ºC (1,562ºF). The reduction reaction occurs as
the gases travel toward the scrubber where hydrogen chloride,
heat, water, and particulates partition out.
Gas-phase chemical reduction is suitable for the
treatment of PCBs, dioxins, and chlorinated solvents. Demonstration
tests were performed on wastewater containing
an average PCB concentration of 4,600 parts per million and waste
oil containing an average of 24.5 percent PCBs. Destructive removal
efficiencies of 99.9999 percent were attained during the test
runs that were conducted for the EPA's Superfund Innovative Treatment
Evaluation Demonstration Program at a Toxic Substances Control
Act/RCRA permitted landfill (EPA 1993).
D.4.5 NITRATE TO AMMONIA AND CERAMIC PROCESS
The nitrate to ammonia and ceramic process is used
to destroy nitrates present in aqueous, mixed wastes.
The process products are an insoluble ceramic waste form and
ammonia, which can be further processed through a catalyst bed
to produce nitrogen and water vapor. This technology includes
a low-temperature process for the reduction of nitrate to ammonia
gas in a stirred ethylene glycol-cooled reactor. The process
uses an active aluminum (from commercial or scrap sources) to
convert nitrate to ammonia gas with the liberation of heat. Silica
is added to the reactor, depending on the sodium content of the
waste. The aluminum-silica-based solids precipitate to the bottom
of the reactor and are further processed by dewatering, calcination,
pressing, and sintering into a ceramic waste form. The process
results in a 70 percent volume reduction; however, the process
is highly exothermic, so safety controls are required, and an
inert gas is required to prevent a potential explosive reaction
between the ammonia and hydrogen produced in the reactor.
Bench-top experiments at the Hanford Site have confirmed
that the nitrate to ammonia and ceramic process will reduce the
nitrate present in aqueous waste to ammonia and hydrated alumina.
When silica is added, the reactor product can be used to produce
an alumina-silica-based ceramic. Bench-top experiments also demonstrated
process dependence on feed constituents and reaction rates. Determination
of properties of the waste, such as leachability, is continuing
(DOE 1994b).
D.4.6 RESORCINOL-FORMALDEHYDE ION EXCHANGE RESIN
Resorcinol-formaldehyde ion exchange
resin beds can be used to remove ionic radionuclides (such as
cesium) from high-level radioactive supernatant
at 10 times the capacity of baseline phenol-formaldehyde resin
beds. Resorcinol-formaldehyde ion exchange resin technology is
applicable to highlevel wastes that contain high-alkalinity,
cesium-supernatant salt solutions. The cesium in the waste is
the result of reprocessing spent nuclear power reactor fuels.
High-level waste supernatant can be processed through ion exchange
columns where cesium undergoes selective sorption in the resorcinol-formaldehyde
ion exchange resin and is effectively removed from the waste.
After the columns become saturated, they can be removed from
service so the cesium can be eluted from the resin with acid.
The concentrated cesium can be sent for vitrification,
while the regenerated column can be returned to service. The
high-level radioactive supernatant that was originally sent through
the ion exchange columns can then be stabilized. Spent exhausted
resin can be rigorously eluted to lower its cesium content, followed
by incineration or chemical destruction. Resorcinol-formaldehyde
ion exchange resin has 10 times the capacity of baseline resins,
and no volatile organic compounds are formed from radiolysis;
however, offgas treatment may be necessary due to the formation
of small quantities of hydrogen gas. This technology is fairly
limited in its application. Additional contaminants, such as
actinides, strontium-90, and mercury must be removed
prior to stabilization of the supernatant.
Bench-scale testing has shown that resorcinol-formaldehyde ion exchange resin appears useful over a wide range of concentrations and temperatures. A system prototype is being developed for demonstration at the Hanford Site (DOE 1994a).
D.4.7 SUPERCRITICAL WATER OXIDATION
Supercritical water oxidation is an aqueous-phase
oxidation treatment for organic wastes in
which organic waste, water, and an oxidant (such as air or oxygen)
are combined in a tubular reactor at temperatures and pressures
above the critical point of water. The organic constituents are
reduced to water, carbon dioxide, and various biodegradable acids.
The process occurs above the critical point of water because
the water in the liquid waste becomes an excellent solvent for
the organic materials contained in the waste.
Supercritical water oxidation is a closed loop system
with very small secondary waste generation. Although this process
occurs at mild temperatures [400 to 650ºC (752 to 1,202ºF)]
compared to incineration [1,000 to 1,200ºC
(1,832 to 2,191ºF)], the high pressure creates a need for
additional process containment, especially when treating radioactive
waste. The process is limited to dilute liquid wastes and has
not been demonstrated on solid wastes. This treatment method
has been tested with a bench-scale system, using cutting oil containing
a simulated radionuclide. During bench-scale testing, oxidation
efficiencies greater than 99.99 percent were achieved; however,
the resulting solid effluent contained levels of the simulated
radionuclide that suggest that actual treatment effluent would
require further treatment as a radiological hazard. DOE has completed
benchscale testing using mixed waste surrogates,
and has begun designing the hazardous waste
pilot plant. The hazardous waste pilot plant will be used to
identify additional technology needs and to demonstrate currently
available technology using hazardous and surrogate mixed waste
(DOE 1993, 1994c).
D.4.8 WET AIR OXIDATION
The wet air oxidation process is a treatment method
used to destroy organic contaminants in liquid waste streams.
Oxidizing organic substances can degrade them into carbon dioxide
and water. The waste is heated and passed, along with compressed
air, into the oxidation reactor where the chemical reactions take
place.
Commercially available wet air oxidation methods
are limited to treating dilute (less than 10 percent by weight
organics) liquid wastes; however, the addition of a metal catalyst
can drastically alter the treatability of the waste. A metal
catalyst may allow degradation of halogenated aromatic compounds
(such as PCBs) and condensed-ring compounds. A method that uses
a metal catalyst to assist in the waste treatment process is currently
being bench-scale tested for hazardous, radioactive, and mixed
wastes. This method has been successful in
treating liquid wastes as well as solid wastes. The benchscale
studies have been performed using a batch oxidation reactor and
a continuous oxidation reactor; both showing promising results.
The bench-scale tests have proven that sufficient
oxidation rates can be achieved using wet oxidation methods with
the addition of a metal catalyst. Experiments showed that oxidation
rates for organic solids are highly dependent on surface area
of the solid and the interfacial contact area in the reaction
vessels; therefore, efficient mixing is very important. A scheme
has been identified to allow separation of radioactive and toxic
metals from the process solution (DOE 1993; Wilks 1989).
D.4.9 WET CHEMICAL OXIDATION (ACID DIGESTION)
Wet chemical oxidation uses nitric acid, air, and
a catalyst to oxidize liquid and solid organic wastes.
The wet chemical oxidation, or acid digestion, process is currently
under investigation at SRS for its applicability for treating
hazardous and mixed wastes. An advantage of
such a process is that it requires only moderate temperatures
and pressures; however, several parameters are still under investigation.
Research on operating temperatures and catalyst and oxidant concentrations
must be completed before initiating feasibility studies on the
various applications. Early experiments, however, showed promising
results for treating specific waste types.
Because this technology is still in initial bench-scale
development, the applicability of the system to a variety of wastes
is difficult to predict. Theoretically, however, this process
should be able to successfully treat many hazardous, low-level
radioactive, and mixed wastes. The current
system could produce large amounts of secondary waste products,
such as spent acids, that would require additional treatment (DOE
1993; Apte 1993).
D.4.10 EVAPORATION AND CATALYTIC OXIDATION
The evaporation and catalytic oxidation system treats a variety of hazardous liquid wastes by reducing the waste volume and oxidizing volatile contaminants. The proprietary technology combines evaporation with catalytic oxidation to concentrate and destroy contaminants, producing a nontoxic product condensate. The system consists of (1) an evaporator that reduces the influent volume, (2) a catalytic oxidizer that oxidizes the volatile contaminants in the vapor, (3) a scrubber that removes acid gases produced during oxidation, and (4) a condenser that condenses the vapor leaving the scrubber. The treatment would be most effective on liquid wastes containing mixtures of metals, volatile and nonvolatile organics, volatile inorganics, and radionuclides. The technology destroys contaminants and produces a nontoxic product condensate without using expensive reagents or increasing the volume of the total waste. A pilot-scale facility at the Clemson Technical Center has been developed for treating radioactive, hazardous, and mixed wastes under EPA's Superfund Innovative Treatment Evaluation Demonstration Program. Secondary wastes streams such as evaporator bottoms and sludges would still require disposal. Limitations include potential heavy metal effects on catalysts and a fairly narrow applicability. A commercial system is in operation in Hong Kong (EPA 1993).
D.4.11 BIOCATALYTIC DESTRUCTION
DOE is developing an enzyme-based reactor system
to treat aqueous mixed and low-level radioactive wastes that have
high nitrate and nitrite concentrations. The process involves
the use of both electrical potential and enzymes to convert the
nitrates and nitrites to nitrogen and water. The use of enzymes
generates large specific catalytic activity without the need for
additional chemical reagents or the production of secondary waste
streams.
Removal of nitrates and nitrites from aqueous mixed
waste and low-level radioactive waste by the
biocatalytic destruction process can be used to pretreat waste
in preparation for stabilization by solidification. Laboratory
testing, consisting of immobilization of enzymes necessary for
reducing nitrates to nitrogen and water, is being conducted by
DOE's Argonne National Laboratory (DOE 1994b).
D.4.12 ELECTROCHEMICAL OXIDATION
Electrochemical treatment of hazardous, mixed, and
low-level radioactive waste is a direct oxidation process. Oxidation
of the organic constituents of the waste can occur in the electrochemical
cell through two methods. The process can take place at the cell
anode by direct oxidation or with the addition of an oxidizing
agent to react with the organics in the cell. This process is
limited to the treatment of relatively homogeneous liquid wastes
and has been limited to lab-scale demonstrations. Pilotscale
and commercial systems are being developed, and large-scale experiments
using a commercially available industrial electrochemical cell
have been performed at Lawrence Livermore National Laboratory.
A bench-scale electrochemical oxidation unit for destroying waste
benzene was developed and demonstrated at SRS (Moghissi et al.
1993; DOE 1993).
D.4.13 MEDIATED ELECTROCHEMICAL OXIDATION
Mediated electrochemical oxidation is a method that
was originally developed to treat an insoluble form of plutonium,
and it later proved to be an effective method to treat combustible
materials. The process utilizes a strong oxidizing agent (a form
of silver), which chemically destroys combustible materials and
converts the waste into carbon dioxide and water. Mediated electrochemical
oxidation can effectively dissolve metals, has a very efficient
destruction rate, and operates at near-ambient conditions. The
process could produce a secondary waste containing a form of silver
that would pose disposal problems.
Bench-scale and pilot-scale testing at DOE's Rocky
Flats Plant have shown that the mediated electrochemical oxidation
process is capable of achieving high destruction efficiencies
for selected, nonradioactive surrogate materials (Moghissi et
al. 1993).
D.5 Physical Treatment Technologies
Physical treatment methods are diverse and rely on
physical properties, such as electromagnetic or particulate radiation,
high pressure, or gravity. Innovative physical treatment technologies
include the use of sound waves to separate particulates from aqueous-phase
liquids, the use of electron beams to treat hazardous organics
in groundwater, the use of pressure filters
to remove metals and radionuclides, and the use of precipitation
following coagulation and chemical binding. Several physical
treatment technologies, such as the electron beam and filtration
methods, are energy intensive.
D.5.1 ACOUSTIC BARRIER PARTICULATE SEPARATOR
This technology is a treatment method for high-temperature,
high-throughput offgas streams. The offgas is injected into the
separation chamber where an acoustic wave is produced and directed
against the flow of the gas. The acoustic wave causes particulates
in the offgas to move opposite the gas flow and toward the chamber
wall. There, the particulates collect and precipitate into a
collection hopper and are removed from the system. Applications
include the separation and removal of particles. The process
has the potential for high removal efficiencies at high throughput;
however, high temperatures must be maintained for condensation
and particulate precipitation. Additional treatment, such as
the use of high efficiency particulate air filters, may be necessary
for some wastes. A pilot-scale system is currently in the design
and construction phase under EPA's Superfund Innovative Treatment
Evaluation Emerging Technology Program (EPA 1993).
D.5.2 CHEMICAL BINDING/PRECIPITATION/PHYSICAL SEPARATION OF RADIONUCLIDES
Chemical binding/precipitation/physical separation
of radionuclides is an innovative technology used to treat contaminated
low-level radioactive and mixed waste water,
sludges, and soils. The treatment combines a chemical
binding process and a physical separation process. The initial
step of the combined treatment process involves rapid mixing of
the waste with a fine powder containing reactive binding agents,
such as complex oxides. The binding agents react with most of
the radionuclides and heavy metals in the waste by absorption,
adsorption, or chemisorption. The reactions yield precipitates
or coagulum in the processed slurry.
Water is then separated from the solids. This involves
a two-stage process that combines clarifier technology, microfiltration
(to separate solid material by particle size and density), and
dewatering using a sand filter. The resulting waste contains
radionuclides, heavy metals, and other solids that can be stabilized
for disposal. The demonstrated technology should produce a dewatered
sludge that meets toxicity characteristic leaching procedure criteria;
however, adding reagents tends to increase the production of waste
product. This process may be limited by the quality of the water
separated from the solids. Demonstrations under EPA's Superfund
Innovative Treatment Evaluation Demonstration Program are expected
to show the technology's applicability to wastes containing radium,
thorium, uranium, man-made radionuclides, and heavy metals (EPA
1993).
D.5.3 CHEMICAL TReaTMENT AND ULTRAFILTRATION
The chemical treatment and ultrafiltration process
is used to remove trace concentrations of dissolved metals from
waste water. The process produces a volume-reduced water stream
that can be treated ultimately for disposal. Waste water is passed
through a prefilter to remove suspended particles. The prefiltered
waste water is sent to a conditioning tank for pH adjustment and
addition of water-soluble macromolecular compounds that form complexes
with heavy metal ions. Next, a polyelectrolyte is added to achieve
metal particle enlargement by forming metal-polymer complexes.
The chemically treated waste water is circulated through a cross-flow
ultrafiltration membrane. The filtered water is drawn off, while
the contaminants are recycled through the ultrafiltration membrane
until the desired concentration is reached. The concentrated
stream can be withdrawn for further treatment, such as solidification.
Initial bench and pilot-scale tests were successful; however,
field demonstrations at Chalk River Laboratories, Ontario, indicated
that pretreatment methods need further evaluation.
DOE is currently considering alternative methods
of waste water pretreatment for ultrafiltration, including the
use of water-soluble chelating polymers for actinide removal and
the use of reagents and polymeric materials that exhibit selectivity
for cations of heavy metals. Bench-scale tests have been conducted
at DOE's Rocky Flats Plant in collaboration with the EPA's Superfund
Innovative Treatment Evaluation Demonstration Program (EPA 1992a).
D.5.4 HeaVY METALS AND RADIONUCLIDE POLISHING FILTER
The heavy metals and radionuclide polishing filter
uses a colloidal sorption method to remove ionic colloidal, complexed,
and chelated heavy metal radionuclides from waste water streams.
This technology must be combined with an oxidation process in
order to treat waste water that is also contaminated with hydrocarbons,
hazardous organics, or radioactive mixed wastes.
This technology consists of a colloidal sorption unit that contains
a high-efficiency, inorganic, pressure-controlled filter bed.
Pollutants are removed from the waste water via surface sorption
and chemical complexing in which trace inorganics, metals, transuranic,
and low-level wastes can be efficiently treated. The polishing
filter can be used for batch or continuous flow processing. Bench
tests at DOE's Rocky Flats Plant were conducted for the removal
of uranium-234 and -238, plutonium-239, and americium-241
with successful results; however, a measurable analysis was not
possible due to the low activity levels of the radionuclide.
Bench-scale testing is being conducted under EPA's Superfund Innovative
Treatment Evaluation Demonstration Program in collaboration with
DOE's Rocky Flats Plant (EPA 1993).
D.5.5 MEMBRANE MICROFILTRATION
The membrane microfiltration system is designed to
remove solid particles from liquid wastes. Specifically, this
technology can treat hazardous waste suspensions
and process wastewaters containing heavy metals. The system uses
an automatic pressure filter with a special Tyvek filter material
(Tyvek T980) made of spunbonded olefin. The material
is a thin, durable plastic fabric with tiny openings that allow
water and smaller particles (less than one-ten-millionth meter
in diameter) to pass, while larger particles accumulate on the
filter to form a filtercake. The filtercake can be collected
for further treatment prior to disposal. This technology is best
suited for liquid waste containing less than 5,000 parts per million
solids; however, the system is capable of treating wastes containing
volatile organics because the system is enclosed. The technology
was demonstrated with encouraging results, including removal efficiencies
from 99.75 to 99.99 percent and filtercake that passed RCRA toxicity
characteristic leaching procedure standards. The technology is
being demonstrated under the EPA's Superfund Innovative Treatment
Evaluation Demonstration Program at the Palmorton Zinc Superfund
Site (EPA 1993).
D.5.6 ELECTRODIALYSIS
This technology is used for metals recovery in aqueous
liquid wastes generated in a production process. Electrodialysis
uses membrane technology for selective removal of contaminants
from a liquid waste. The liquid waste is usually aqueous with
contaminants in ionic form. A direct current electrical potential
is used to selectively transport the ions through a membrane where
the ionic contaminants can be collected for further treatment.
This technology is not appropriate for treating liquid
organic wastes; however, recovery of hazardous
metals such as cadmium, nickel, zinc, copper, and chromium is
possible. Limitations include operating in a batch mode using
reagent-grade chemicals. Electrodialysis technology is commercially
available and several membrane technologies suitable for use with
an electrodialysis system are being developed under EPA's Superfund
Innovative Treatment Evaluation Emerging Technology and Demonstration
program (Apte 1993; DOE 1993).
D.5.7 FREEZE CRYSTALLIZATION
Freeze crystallization technology is based on differences
in the freezing points of waste components. During freeze crystallization,
a liquid waste is cooled using a refrigerant. As the phase changes
from liquid to solid, crystals of solvent and contaminant solutes
form separately. These crystals can then be gravity separated.
Freeze crystallization can be used to treat liquid
mixed wastes containing inorganics, organics,
heavy metals, and radionuclides in which the freezing temperatures
of the various constituents differ significantly. The technology
offers some advantages over other processes. For example, the
process offers high decontamination and volume reduction factors,
it requires no additives, and it operates at low temperatures
and pressures, making it intrinsically safe. However, the technology
is limited to those wastes that contain contaminants that crystallize
easily. This project is being developed for DOE applications
and is in the small pilot-scale development and demonstration
stage. The technology will be demonstrated at the proprietor's
pilot plant in Raleigh, North Carolina (DOE 1994b).
D.5.8 HIGH-ENERGY ELECTRON IRRADIATION
Electron irradiation process equipment consists of
an electron accelerator that accelerates a beam of electrons to
95 percent of the speed of light. The beam is directed into a
thin stream of waste water or sludge where free radicals are produced
to react with the hazardous organics. Although the electron beam
is a form of ionizing radiation, the process does not produce
activated radioisotopes.
High-energy electron irradiation of aqueous solutions
and sludges removes various hazardous organic compounds from aqueous
wastes containing 8 percent solids. The process of irradiation
produces large quantities of free radicals in the form of aqueous
electrons, hydrogen radicals, and hydroxyl radicals. The hydroxyl
ions can recombine to form hydrogen peroxide. These very reactive
chemical species react with organic contaminants, oxidizing them
to nontoxic byproducts, such as carbon dioxide, water, and salts.
Electron irradiation may be suitable for the treatment
of halocarbons, aromatics, and nitrates. Disadvantages of this
process include high power requirements and interferences from
solids. The process produces low concentrations of aldehydes
and formic acid; however, at these concentrations those compounds
are not toxic. Both a full-scale facility and a mobile demonstration
unit have been developed. The process is currently being demonstrated
for the treatment of volatile organic compounds at SRS through
EPA's Superfund Innovative Treatment Evaluation Demonstration
Program. In addition, DOE's Los Alamos National Laboratory is
evaluating the suitability of electron irradiation for treating
aqueous mixed wastes and sludges contaminated
with organics and nitrates (DOE 1994b; EPA 1993, 1994).
D.5.9 ULTRAVIOLET OXIDATION
Ultraviolet oxidation uses ultraviolet radiation,
ozone, and hydrogen peroxide to destroy toxic organic compounds
in water. Ultraviolet oxidation is a common treatment for industrial
and municipal waste water. Although commercial systems are available
for dilute waste forms, destruction of high organic concentrations
requires additional oxidizing agents, such as ozone and hydrogen
peroxide. Ultraviolet radiation breaks down the hydrogen peroxide
to products that chemically convert organic materials into carbon
dioxide and water. This technology operates at near-ambient conditions
and generates a very small amount of secondary waste but operates
at a slower destruction rate than other technologies. System
demonstrations with contaminated groundwater
met regulatory standards for volatile organic compounds.
Pilot-scale demonstrations were completed under the
EPA's Superfund Innovative Treatment Evaluation Demonstration
Program. The technology is fully commercial and is used by various
industries as well as DOE for site cleanup activities. The units
operate at waste flow rates ranging from 5 to 1,050 gallons
per minute (EPA 1993).
D.5.10 PRESSURE WASHING AND HYDRAULIC JETTING
Pressure washing and hydraulic jetting decontamination
techniques effectively remove surface contamination from solid
materials. These techniques are applicable for decontamination
of equipment and in the recovery of reusable or recyclable materials.
Pressure washing consists of a combination of pressurized
water washing and chemical cleaning. During pressure washing,
an alkaline solvent is used to remove the surface oxide, and an
acidic solvent is used to dissolve any remaining residue. Liquid
wastes produced from this process can be concentrated into a sludge
waste form for further treatment.
The hydraulic jetting process uses a high-pressure
hydrolaser to remove surface contaminants. An abrasive additive
can be used to remove more persistent contaminants. This process
produces a secondary liquid waste that requires further treatment
by solidification.
SRS plans to demonstrate washing and jetting technologies
for the treatment of low-level lead shielding. The decontaminated
lead shielding can be released for reuse, while the process liquid
wastes would be concentrated and solidified into a waste form
that meets toxicity characteristic leaching procedure standards
(Scientific Ecology Group, Inc. 1993).
D.5.11 SOIL-WASHING
Soil-washing consists of deagglomeration, density
separation, particle-sizing, and water-rinsing of contaminated
soils. Process water can be containerized, recirculated,
and treated to remove suspended and dissolved contaminants. Soil
washing technologies are being tested using bench-scale commercial
equipment to provide equipment costs and operating estimates.
Experiments are also being conducted to develop secondary soil
treatment technologies that reduce contaminant levels below the
levels already achievable with standard attrition, extraction,
and leaching procedures.
The soil-washing process has been used to separate
uranium from soil at the Fernald Environmental Management Project.
The multi-phase soil-washing process begins with a soil and leachate
mixture, which is fed into an attrition scrubber to solubilize
the uranium from the soil. Next, the mixture flows into a mineral
jig where fine uranium particles and contaminated solutions are
separated from the soil. The contaminated materials overflow
from the jig while the clean soils exit from the bottom.
The bottom soils are then screened and washed to remove any uranium
residuals. The overflow slurry is collected for appropriate disposal.
The bench-scale unit can treat both solid and liquid wastes.
Each waste form, however, must be fed into the attrition scrubber
separately. Limitations of this technology include handling and
disposal of secondary wastes. A bench-scale soil-washing demonstration
is being planned at SRS, and several demonstrations are being
conducted by the EPA's Superfund Innovative Treatment Evaluation
Demonstration Program (EPA 1993).
D.5.12 STeaM REFORMING
Steam reforming consists of a waste evaporation system
in which liquid or slurried low-level radioactive and mixed wastes
are gasified by exposure to super-heated steam. The gasified
organic materials are sent to an electrically heated detoxification
reactor where they are converted to nontoxic vapors by thermal
decomposition. The detoxified gases are then fed to adsorber
beds to remove trace organics, metals, and halogens and are oxidized
to carbon dioxide and water and vented to the atmosphere. Steam
reforming is currently being tested for its applicability to mixed
wastes and may prove to be a viable alternative to incineration.
A current project includes demonstration tests corroborated by
Sandia National Laboratories and Synthetica Technologies. The
project focuses on destruction of organics, nitrate decomposition,
and mercury processing and uses a commercial steam
reforming unit. Commercial steam reforming has been shown to
destroy most of the organic solvents and polymeric organics commonly
found in mixed wastes.
A commercial steam reforming unit, the synthetic
detoxifier, is currently being tested at SRS. The SRS system
has produced destruction and removal efficiencies greater than
99.9 percent for simulated benzene wastes; however, carbon formations
caused prohibitive pressure drops in the system. The current
acceptable waste is limited to low-heating-value organics because
of carbon limitations. Waste acceptance may also be limited to
aqueous liquids and small, dry, heterogeneous solids (DOE 1993,
1994a, b).
D.6 Stabilization Technologies
Stabilization and solidification treatment methods
are used to immobilize radionuclides and other hazardous inorganic
compounds (such as heavy metals) using matrices (such as low sulfur
cement or other grouting compounds, polyethylene and other thermoplastics,
or bitumen). Stabilization and solidification can effectively
immobilize wastes, and costs are lower than other methods, such
as vitrification and plasma arc technologies.
The primary disadvantage is that waste volumes are increased
by the addition of the binding agent. Also, the final waste form
is not as leach-resistant as glass or slag. Although cement can
result in an effective stabilization matrix, a lack of effective
process and quality controls can cause major problems (e.g., failure
to cure properly). Both the Oak Ridge Reservation and the Rocky
Flats Plant experienced incidents when mixtures of waste and cement
failed to cure properly.
At SRS, liquid low-level radioactive waste is currently
being stabilized in a grout matrix at the Saltstone Facility.
Stabilization is also being considered at SRS for wastes (such
as ash and blowdown) from the Consolidated Incineration
Facility.
D.6.1 POLYETHYLENE ENCAPSULATION
High-level and low-level mixed wastes
containing heavy metals and chloride salts that cannot be stabilized
by incineration or vitrification
may be incorporated into the polyethylene encapsulation system.
Encapsulation technologies provide a physical matrix to stabilize
wastes, and are generally not affected by chemical reactions with
the waste. Polymeric encapsulation can be used to stabilize a
variety of wastes, including incinerator ash, sludges, aqueous
concentrates, dry solids, and ion exchange
resins. The result is a final waste form that exhibits extremely
low leachability characteristics. During polyethylene encapsulation,
the pretreated waste, binder, and additives are precisely metered
and volumetrically fed to a polyethylene single-screw extruder,
which produces the final waste form. Optimization of the polymer
matrix is achieved by adjusting density, molecular weight, and
melt index. The process extrudes a molten, homogeneous mixture
of waste and polyethylene binder into a suitable mold. A transient
infrared spectrometer system is used to confirm waste loading.
The technology was successfully applied to the treatment
of hazardous and mixed wastes, such as sodium
nitrate salt and sludges. Limitations include potential matrix
effects by wastes containing excess water, potential biological
reactions, potential hydrogen gas generation, and potential fire
hazards in closed spaces. Recently, a full-scale demonstration
was successfully completed at Brookhaven National Laboratory (DOE
1994b).
D.6.2 POZZOLANIC SOLIDIFICATION AND STABILIZATION
Pozzolanic solidification and stabilization is a
technology used to treat soils, sludges, and liquid
wastes that are contaminated with organics and metal-bearing wastes.
The technology uses a proprietary reagent that chemically bonds
with contaminants in the waste. The waste and reagent mixture
is combined with a pozzolanic cement mixture to form a stable
matrix. Prior to processing, the waste must be characterized
for treatability to determine the type and quantities of reagents
used in the process. The process begins with waste material sizing
during which large debris is removed from the waste. The waste
is mixed with the proprietary reagent in a high-shear mixer; then
pozzolanic, cementitious materials are added. Limitations include
potential setup problems with the waste and reagent mixtures.
The technology has been commercially applied to treat wastes
contaminated with organics and mixed wastes,
and DOE's Brookhaven National Laboratory is continuing testing
and demonstration of solidification technologies (EPA 1993).
D.6.3 VINYL ESTER STYRENE SOLIDIFICATION
Vinyl ester styrene solidification has been demonstrated
commercially for the emulsification of ion exchange
resins. The binder is pulled down through the resin packing bed
with a vacuum, and the binder is allowed to solidify into a matrix
that will pass toxicity characteristic leaching procedure testing.
The emulsified waste forms have been accepted for burial at various
sites, and DOE's Hanford Site has recently approved a vinyl ester
waste form for inclusion on the Waste Form Acceptance List. DOE
plans to demonstrate the viability of vinyl ester styrene solidification
for low-level silver-coated packing material (Diversified Technologies
1993).
D.7 Thermal Treatment Technologies
Thermal treatment technologies use moderate or high
temperatures to vaporize organics or high temperatures to convert
organic waste constituents primarily to carbon
dioxide and water vapor. Inorganic waste constituents (such as
heavy metals and radionuclides) are concentrated into secondary
wastes (such as ash, slag, glass, or blowdown) or captured in
offgas treatment systems (such as high-efficiency particulate
air filters or baghouses). Some volatile compounds are emitted
through the stack. Removal efficiencies for metals are dependent
on the chemical and thermodynamic properties of the element or
compound. Mercury and cesium are considered
volatile metals. Incineration technologies
(such as rotary kilns and controlled air systems) have been used
traditionally to destroy the organic portion of hazardous wastes,
and incineration is the EPA-specified best
demonstrated available technology for many hazardous organics
(such as solvents and PCBs).
Alternatives to conventional incineration
methods are being considered for treating wastes containing metals
and radionuclides, including alpha-contaminated and transuranic
wastes. Innovative technologies for these
types of wastes include vitrification (which
immobilizes inorganic contaminants in a glass matrix), plasma
arc technology (which uses extremely high temperatures to produce
a molten slag), and molten salt oxidation (which oxidizes organics
into a molten salt solution). Vitrification
and plasma arc technologies generally require secondary combustion
chambers to destroy hazardous organics. These technologies have
the advantage of producing final waste forms that are extremely
leach-resistant, with very small environmental effects following
final disposal. Disadvantages include high costs of startup and
operation. In some cases, a combination of conventional and
innovative technologies can be appropriate, such as vitrifying
radionuclide-contaminated ash from a conventional incinerator.
DOE is supporting two full-scale vitrification
projects at SRS: (1) the Defense Waste Processing Facility,
a joule-heated melter which will be used to vitrify high level
wastes, and (2) the M-Area Vendor Treatment Facility, which will
be used to vitrify electroplating sludges contaminated with radionuclides.
Research and development projects related to vitrification are
ongoing at SRS, universities (such as Clemson University), and
other outside facilities. Plasma arc technology is being demonstrated
at the Idaho National Engineering Laboratory, where soils
and metals contaminated with transuranic radionuclides will be
converted into a glassy slag. Studies related to molten salt
oxidation are ongoing at Lawrence Livermore National Laboratory.
At SRS, thermal treatment technologies would be effective
in reducing the volume of solid low-level radioactive waste, such
as job-control waste, prior to final disposal. Alternative technologies
(such as vitrification and plasma arc technology)
would be effective in treating and stabilizing other waste forms
(such as liquids and sludges and metal-bearing wastes).
D.7.1 FLAME ReaCTOR
The flame reactor is a patented, hydrocarbon-fueled,
flash-smelting system that treats residues and wastes that contain
metals. The reactor operates at temperatures exceeding 2,000
°C, at a capacity of 1 to 3 tons per hour. The wastes are
processed with reducing gas that is produced by the combustion
of solid or gaseous hydrocarbon fuels. Volatile metals are captured
in a product dust collection system, while nonvolatile metals
are separated as a molten alloy or encapsulated in the slag.
Organic compounds are destroyed by thermal decomposition.
The unit has a high waste throughput; however, the
wastes must be dry and fine enough that the reducing reaction
can occur rapidly or efficiency of metal recovery is decreased.
The flame reactor technology is applicable to specific waste
forms, such as granular solids, soil, flue dusts, slag, and sludges
containing heavy metals. The end products are a glass-like slag
that passes the toxicity characterization leaching procedure criteria
and a potentially recyclable heavy metal oxide. The technology
is being developed under the EPA's Superfund Innovative Treatment
Evaluation Demonstration Program (EPA 1992a, b, 1993).
D.7.2 THERMAL DESORPTION PROCESS
The thermal desorption process is a low-temperature
thermal and physical separation process designed to separate organic
contaminants from soils, sludges, and other media
without decomposition. Contaminated solids are fed into an externally
heated rotary dryer where temperatures range from 400 to 500 °C.
A recirculatory inert carrier gas that is maintained at less
than 4 percent oxygen to prevent combustion is used to transport
volatilized contaminants from the dryer. Solids leaving the dryer
are -sprayed with cooling water to help reduce dusting. The inert
carrier gas is treated to remove and recover particulates, organic
vapors, and water vapors. Organic vapors are condensed and treated
separately; water is treated by carbon adsorption and used to
cool and reduce dusting from treated solids or is discharged.
A full-scale system is being used to treat soils
contaminated with PCBs. The system can treat up to 240 tons
of soil per day and reduce it to a concentration of less than
2 parts per million. Two laboratoryscale systems are being
used to treat hazardous and mixed wastes. A
7-ton-per-day soil treatment pilot-scale facility is also being
used to treat different types of PCB contaminated soils under
the EPA's Superfund Innovative Treatment Evaluation Demonstration
Program.
The technology advantages include low temperature
operation and treatment levels below 1 part per million. Disadvantages
include concentrations of extremely hazardous organic compounds,
generation of incomplete combustion products (such as dioxin),
and the need to transport and/or treat recovered organic liquids
(EPA 1993).
D.7.3 UNVENTED THERMAL PROCESS
The unvented thermal process is a high-temperature
treatment process that destroys organic contaminants without releasing
gaseous combustion products to the environment. The primary treatment
unit is a fluidized-bed processor. The processor contains a bed
of calcined limestone, which reacts with the offgases produced
during the oxidation of organic constituents in the waste. Such
gases include carbon dioxide, sulfur dioxide, and hydrogen dioxide.
The resulting water vapor is collected and removed through a
condenser, and the remaining gases (mostly nitrogen) are mixed
with oxygen and returned to the oxidizer. The spent resin from
the fluidized bed can then be treated and stabilized.
This process does not release gas from the system
and so could attain better public acceptance than conventional
thermal treatment technologies. Remaining hazardous byproducts
would be mixed with cement-making materials to form a solid cement.
The unvented system favors certain types of wastes,
depending on the availability of oxygen and emission limits.
Potential wastes include those containing chlorinated hydrocarbons,
solid and liquid mixed wastes, and hospital
wastes. Mixed waste treatment is suited to
the unvented system because it prevents radionuclide emissions.
The unvented thermal process for treating mixed wastes
is under development at Argonne National Laboratories. The laboratory-scale
experiments have not been completed. Work remains on sorption
kinetics and recyclability of the limestone bed as well as verification
of total organic destruction. The unvented thermal process could
be viable for future use (International Incineration
Conference 1993; DOE 1993).
D.7.4 MOLTEN SALT OXIDATION AND DESTRUCTION PROCESS
The molten salt oxidation and destruction process
is a two-stage process for treating hazardous and mixed wastes
by destroying the organic constituent of the waste. The treatment
method involves injection of the waste into a molten bed of salt
(specifically, a mixture of sodium-, potassium-, and lithium-carbonates).
This pyrolysis stage is designed to operate at between 700 and
950 °C depending on the type of salt and the ash content
of the waste. Oxidation occurs in the molten-salt bed because
of the injection of an oxidizing gas (such as air) into the waste
and molten salt mixture. This oxidation stage can occur at greater
than 700 °C, if necessary. Heteroatom constituents
of the waste (such as sodium chloride) are retained in the melt.
Radioactive actinides are also retained in the melt. The lower
operating temperature of this process (compared to incineration
at 1,000 to 1,200 °C) decreases actinide volatilization.
At the end of a run, the molten salt is drained out of the reactor
and dissolved in water. The oxides and stable salts of the actinides
precipitate and are filtered out for disposal as low-level radioactive
or hazardous waste.
Treatable wastes that are appropriate for this method
include organic liquids containing chlorinated solvents and PCBs,
combustible low-ash solids, organic sludges, explosives, chemical
warfare agents, rubbers, and plastics. Process uncertainties
that must be resolved include the effects of ash and stable salt
buildup on melt stability and spent salt processing, retention
of particulates in the molten salt bed, and the process's tolerance
to variations in operating conditions.
Although this system is not commercially available,
it does exist as a pilot-scale project at the Lawrence Livermore
National Laboratory. A conceptual design report for a full-scale
demonstration facility has been issued. Construction is expected
to start in 1996 (Moghissi et al. 1993; DOE 1993).
D.7.5 QUANTUM-CATALYTIC EXTRACTION PROCESS
The quantum-catalytic extraction process is a proprietary
technology that allows organic and inorganic wastes to be recycled
into useful resources of commercial value. The process involves
the destruction of hazardous components and controlled partitioning
of radionuclides into a solid, nonleachable waste form. The technology
consists of a molten metal bath that acts as a catalyst and a
solvent that breaks the molecular bonds of the waste compounds.
Upon introduction into the molten metal bath, the waste dissociates
into its constituent elements and goes into metal solution. Once
the constituent elements are dissolved, proprietary co-reactants
are added to enable reformation and partitioning of desired products.
The catalytic processing unit (the reactor that holds the molten
metal bath) can handle most waste forms, including gases, pumpable
liquids and slurries, fine solids, and bulk solids. The process
is also equipped with an offgas system and allows injection of
co-feeds (such as oxygen) to enhance oxidation of radioactive
components.
Bench-scale experiments were conducted using surrogate
radioactive materials to demonstrate the oxidation and partitioning
of the radionuclides between the metal and vitreous phases and
to optimize operating conditions. Decontamination of the metal
was greater than 99 percent, and detection of trace amounts of
surrogate radionuclides was limited by the analytical detection
limit. The quantum-catalytic extraction process is currently
being bench-tested to demonstrate ion exchange
resin processing capabilities.
Technology development and demonstration efforts
are being conducted under a DOE Planned Research and Development
Agreement. The scope of work includes theoretical design of quantum-catalytic
extraction process systems, radionuclide partitioning, optimization
of the vitreous phase for stabilization of radionuclides, testing
of waste regulated by RCRA, and conceptual design and development
for treatment and recycling of heavily contaminated
scrap metal.
A demonstration facility is under development at
DOE's Oak Ridge Reservation. The demonstration facility targets
the disposal of mixed waste that is regulated
under RCRA land disposal restrictions and the Federal Facilities
Compliance Act (Herbst et al. 1994; DOE 1994b).
D.7.6 INFRARED THERMAL DESTRUCTION
Infrared thermal destruction uses electrically powered
silicon carbide rods to heat organic wastes
to combustion temperatures. Any remaining combustibles must be
incinerated in an afterburner. The technology is suitable for
treating soils and sediments with organic contaminants
and liquid wastes after pre-mixing with sand or soil.
The process consists of three components: (1) an
electric-powered infrared primary chamber, (2) a gasfired
secondary combustion chamber, and (3) an emissions control system.
Waste is fed to the primary chamber where it is heated to 1,000°C
by exposure to infrared radiant heat. A blower delivers air to
the chamber to control the oxidation rate of the waste feed.
Ash material from the primary chamber is quenched and conveyed
to a hopper for later sampling and subsequent disposal. Volatile
gases from the primary chamber flow to the secondary chamber where
they undergo further oxidation at higher temperatures and a longer
residence time. Gases from the secondary chamber are sent through
an emissions control system for particulate separation and neutralization.
The system is capable of high throughput, but at
a cost of high-power consumption. Process uncertainties requiring
resolution include emission control system inefficiencies and
retention of lead in the incinerated ash. Demonstrations have
shown that the process should be capable of meeting RCRA and Toxic
Substances Control Act standards for particulate and air emissions
and PCB remediation.
Two evaluations of the infrared thermal destruction
system were conducted under EPA's Superfund Innovative Treatment
Evaluation Demonstration Program. Organics, PCBs, and metals
were the target waste compounds during the full-scale demonstration
at the Peak Oil Site in Tampa, Florida, and a pilot-scale demonstration
at the Rose Township Demode Road Superfund Site in Michigan (EPA
1993).
D.7.7 PLASMA HeaRTH PROCESS
Plasma technologies use a flowing gas between two
electrodes to stabilize an electrical discharge, or arc. As an
electric current flows through the plasma, energy is dissipated
in the form of heat and light, resulting in joule heating of the
process materials, forming a leach-resistant slag that can be
modified by adding such materials as soil. The plasma hearth
process relies on a stationary, refractory-lined primary chamber
to produce and contain the high temperatures necessary for producing
the slag.
The plasma hearth process begins when the waste,
either solid or liquid, is fed into the primary plasma chamber
where the heat from the plasma torch allows the organic compounds
in the waste to be volatilized, oxidized, pyrolyzed, or decomposed.
The remaining inorganic material is then fed to the secondary
combustion chamber for high-temperature melting, producing a molten
slag. Cooling and solidification of the slag provide a nonleachable
high-integrity waste form. Offgas volumes are lower than those
from conventional incineration units.
The plasma hearth process has undergone bench-scale
testing by DOE at Argonne National Laboratories West and is currently
undergoing demonstration-scale testing at Ukiah, California, to
evaluate potential treatment of solid mixed wastes.
Advantages of plasma technologies include the ability
to feed high amounts of metal-bearing wastes, including whole
drums. The resulting slag requires no additional stabilization.
The technology is extremely robust and can accept waste forms,
including papers, plastics, metals, soils, liquids,
and sludges. Based on these characteristics, very small characterization
data are needed. In non-plasma vitrification
technologies, combustion of the paper and plastics can produce
soot and result in offgas problems (unless a primary burner is
placed upstream of the vitrification unit).
A proof-of-principle demonstration has established
the process's ability to treat a wide range of waste types in
a single processing step that results in a final vitrified form.
Ongoing projects for the plasma hearth process involve major
hardware development and the determination of the level of characterization
required of mixed waste prior to processing.
The plasma hearth process is being developed at DOE's Idaho National
Engineering Laboratory (International Incineration
Conference 1994; DOE 1994b).
D.7.8 PLASMA ARC CENTRIFUGAL TReaTMENT
The plasma arc centrifugal treatment furnace uses
the plasma arc process with an internal rotating drum to treat
hazardous, mixed, and transuranic wastes.
In this process, the waste is fed into a molten bath (1,650 °C)
created by a plasma arc torch. The feed material and molten slag
are held in the primary chamber by centrifugal force. Within
the plasma furnace, all water and organic waste
material are volatilized. The organic material is also fully
oxidized to carbon dioxide, water vapor, and acid gases, including
sulfur dioxide and hydrochloric acid vapor.
Offgas is then treated by conventional treatment
methods. Offgas streams pass through a wet filter to remove heat,
humidity, and dust. Next, the offgas is treated in a caustic
wet scrubber to remove sulfur oxides and halogen acids, a catalyst
bed oxidizes nitric acid to nitrogen dioxide, and a catalytic
wet scrubber removes nitrogen dioxide from the offgas. Finally,
the cleansed gas stream passes through charcoal and high efficiency
particulate air filters before being exhausted to the atmosphere.
Nonvolatile waste material is fully oxidized and uniformly melted
by the high-power electric arc and collected as molten slag which
is then discharged as a nonleachable homogeneous glassy residue.
The centrifugal action of the furnace keeps the slag toward the
inner walls of the furnace until the rotation is slowed, which
allows the slag to move toward the center. The slag then drains
from the center of the furnace and is collected in a mold or a
drum and allowed to cool and solidify.
This technology has been demonstrated to be applicable
for the treatment of various waste types and forms, including
hazardous, mixed, and transuranic wastes containing heavy metals
and organic contaminants. Demonstration results showed a minimum
destructive removal efficiency greater than 99.99 percent, organic
and inorganic material concentrations that met toxicity concentration
leaching procedure standards, and offgas treatment that exceeded
regulatory standards.
A full-scale demonstration of this process is being
planned for the Idaho National Engineering Laboratory to remediate
soils and debris contaminated with transuranic radionuclides.
SRS has plans to demonstrate a small-scale arc melter
vitrification system that would meet all regulatory
low-level mixed waste disposal requirements.
The system provided will be used to establish operating costs
and offgas/secondary waste characteristics for further evaluation
and analysis. The operating temperatures of the plasma arc system
are expected to allow a variety of low-level mixed wastes to be
vitrified in a way that minimizes secondary waste generation and
allows regulatory approved disposal of the resulting glassy slag
(Feizollahi and Shropshire 1994; International Incineration
Conference 1993, 1994; DOE 1993; EPA 1993, 1992c).
D.7.9 GRAPHITE ELECTRODE DC ARC FURNACE
The graphite electrode DC arc furnace has been demonstrated
to be a useful alternative in processing lowlevel radioactive
and mixed wastes that contain a high-weight-fraction
of metals. The graphite electrode DC arc delivers thermal energy,
using an arc of ionized gas (plasma), that is developed between
two electrodes attached to the material being processed. Temperatures
in excess of 1,700 °C are generated by the process, which
causes the soil and metal mixture to be stratified into a metal
phase, a glass phase, and a gas phase. The final metal and glass
waste forms are highly densified. The high temperatures in the
vicinity of the DC arc also serve to destroy organics, which results
in greatly reduced offgas production relative to combustion treatments.
A bench-scale furnace was successfully demonstrated for the DOE's
Pacific Northwest Laboratory using a variety of soil mixtures
containing metals, combustibles, sludges, and high-vapor-pressure
metals. A pilot-scale furnace has been constructed, which includes
provisions for containing alpha-emitting radionuclides, continuous
waste processing, and the capability to separate the glass phase
from the metal phase. Process uncertainties that evolved from
the bench-scale testing include graphite electrode consumption
and offgas system operations (International Incineration
Conference 1993; DOE 1993).
D.7.10 PACKED BED ReaCTOR/SILENT DISCHARGE PLASMA APPARATUS
The packed bed reactor/silent discharge plasma apparatus
is a two-stage oxidation system for destroying hazardous liquid
wastes. The system may also be applicable for the destruction
of PCB contaminated mixed waste. The treatment
method combines a thermal oxidation process in an excess air stream
and a process to destroy the organic constituents from the reactor
exhaust. The packed bed reactor provides thermal oxidation, and
the silent discharge plasma unit provides the organic destruction.
The plasma unit is operated at ambient temperature and pressure.
Most hazardous waste destruction
occurs in the packed bed reactor by heat provided externally (that
is, without an open flame). The reactor exhaust is treated in
a cold plasma that is generated by electrical discharges in the
silent discharge plasma unit. The contents of the plasma include
hydroxide and phosphite radicals that react with the organics
in the exhaust.
Uncertainties encountered during recent bench-scale
tests include the proper packed bed reactor construction materials
to resist corrosion and a silent discharge plasma dielectric that
is capable of increased reactor exhaust flow.
Bench-scale tests have predicted a destruction removal
efficiency greater than 99.9 percent for PCBs using this combined
system for treating liquid waste. The production of hydroxide
gas through the oxidation process could, however, cause severe
corrosion problems if the current system is operated for an extended
period of time. This could also produce a secondary waste containing
corrosion byproducts contaminated with other potential waste constituents,
such as tritium. Changes to the current system
to help alleviate these problems are being studied at SRS's soil
vapor extraction installation and Los Alamos National Laboratory
(International Incineration Conference 1994).
D.7.11 ELECTRIC MELTER VITRIFICATION
Vitrification processes convert
contaminated materials into oxide glasses. Suitable feed materials
include frit, soils, sediments, and sludges. One
vitrification process uses an electric melter
to generate the heat needed to create molten glass; this is currently
under development for pilot-scale tests. The melter is being
evaluated on its ability to determine offgas composition, and
to treat wastes using glass compositions that are tailored to
the particular type of waste being treated.
In an electric melter, the glass can be kept molten
through joule heating because the molten glass is an ionic conductor
of relatively high electrical resistivity. As waste is fed into
the vitrification unit from the top, the molten
glass phase in the center of the unit heats the cold feed. Such
a unit has a thick layer of cold feed product on top of the molten
glass, which acts as a counter-flow scrubber that limits volatile
emissions. This is an advantage over the exposed molten glass
surfaces of fossil fuel melters.
The electric melter is expected to treat hazardous,
mixed, and low-level radioactive wastes that have lower emissions
of toxic offgases than conventional vitrification
fossil fuel melters. The Defense Waste Processing Facility
at SRS is a full-scale, joule-heated, vitrification unit that
will immobilize high-level waste within a stable borosilicate
glass matrix. An electric melter for vitrifying nonradioactive,
hazardous wastes is being developed under
the EPA's Superfund Innovative Treatment Evaluation Emerging Technology
Program (EPA 1992d, 1993).
D.7.12 STIRRED MELTER VITRIFICATION
The Savannah River Technology
Center has tested the application of a newly developed stirred
tank melter for treatment and vitrification
of mixed and low-level radioactive wastes (i.e., cesium-contaminated
ion exchange resins). Two major problems in
existing ion exchange resin melters led to the new technology
development. First, the resins had a tendency to form a crust
on the surface of the melt, allowing the cesium more opportunity
to volatilize due to the increased time needed for the waste feed
to be incorporated into the melt. Second, the organic resin caused
significant reducing conditions in the melt which could increase
the volatility of alkali metals (such as cesium) and affect glass
quality.
The stirred melter could eliminate these problems.
Because the melter is equipped with an impeller to agitate the
melt, the crust formation could be reduced by continuous mixing
and drawing of the surface into the melt. Increased oxygen exchange
between the melt and the vapors above the surface of the melt
could also reduce the negative effects of a reduced melt and could
lower the amount of volatilized cesium and alkali
metals.
Test results from a study conducted by Clemson University,
in collaboration with DOE, show that vitrification
of ion exchange resins, mixed, and low-level
wastes in a stirred tank melter is operationally feasible (International
Incineration Conference 1993, 1994; Moghissi
and Benda 1991).
D.7.13 MODULAR VITRIFICATION
The modular vitrification technology
is a vitrification process developed to stabilize mixed and low-level
radioactive waste.
The system is composed of several stages to treat
the various waste forms. First, aqueous wastes, sludges, and
slurries enter an evaporator to eliminate excess water from the
waste feed. Next the dried solids from the evaporator as well
as other solids enter a two-section melter. The upper section,
a gasification plenum, contains the solid waste, which feeds the
lower section. In the lower cold-wall crucible, molten glass
supplies heat to evaporate residual water from the waste and gasifies
the organic constituents. The heat also melts the inorganic components,
which dissolve into the glass matrix.
Next, vitrified waste is formed and allowed to cool
into solidified glass marbles. The marble form is used because
of its convenience in handling, sampling, and annealing. Molten
liquid metals are also tapped from the crucible and formed into
metal cubes. Offgases are treated using conventional methods.
Additional testing is necessary to verify system design parameters
and to ensure compliance with all air emissions
and other regulatory requirements.
Applicable waste forms for the modular vitrification
system include dry active wastes, ion exchange
resins, inorganic sludges and slurries, and mixed wastes.
Full-scale testing and commercial operation of the system by
VECTRA Technologies and Batelle Memorial Institute are expected
in 1995 (Mason, no date; EPA 1992d).
D.7.14 VORTEC PROCESS
The vortec process is an oxidation and vitrification
process for the remediation of soils, sediments, and
sludges that are contaminated with organics and heavy metals.
In the first step of the process, the slurried waste stream is
introduced into a vertical vortex precombustor where water is
vaporized, and the oxidation of organics is initiated. The waste
stream is then fed to a counter-rotating vortex combustor, which
provides suspension heating of the waste and secondary combustion
of volatiles emitted from the precombustor. The preheated solid
materials are delivered to a cyclone melter where they are separated
to the chamber walls to form a vitrified waste product. The vitrified
product and process exhaust gases are separated; after which,
the exhaust gases are sent to process heat recovery and pollution
control subsystems. The advantages of the vortec process include
the ability to process waste contaminated with organics and heavy
metals, recycle the pollution-control-system waste, and provide
a vitrified product that passes toxicity characterization leaching
procedure standards. A 20-ton-per-day, pilot-scale facility,
located at an EPA-funded site, has operated successfully since
1988, producing a vitrified product that passes toxicity characterization
leaching procedure standards. Transport systems are currently
being designed for the treatment of DOE mixed wastes
(EPA 1993).
D.7.15 IN SITU SOIL VITRIFICATION
In situ soil vitrification uses
an electric current to melt and stabilize inorganic waste components
while destroying organic waste components
by pyrolysis. The process begins by inserting an array of electrodes
into the ground. A starter path for electrical current is provided
by placing flaked graphite and frit on the ground surface between
the electrodes (because of the low initial conductivity of the
soil). As power is applied, the melt travels downward into the
soil at a slow rate. The final waste form consists of a vitrified
monolith with positive strength and leachability characteristics.
Offgases are captured in a hood that is maintained at a negative
pressure. Offgas treatment consists of quenching, scrubbing,
mist elimination, heating, particulate filtration, and activated
carbon adsorption.
The in situ soil vitrification
process has successfully destroyed organic pollutants by pyrolysis
and incorporated inorganic pollutants within a glass-like vitrified
mass. The process, however, is limited by the physical characteristics
of the soil (including void volume size, soil chemistry, rubble
content, and the amount of combustible organics in the soil).
The process has been operated in pilot-scale and full-scale tests
at DOE's Hanford Site, Oak Ridge National Laboratory, and Idaho
National Engineering Laboratory (EPA 1993).
D.7.16 ReaCTIVE ADDITIVE STABILIZATION PROCESS
The reactive additive stabilization process uses
a high-surface-area additive to enhance the vitrification
of SRS nickel electroplating sludges and incinerator wastes.
The additive used in the reactive additive stabilization
process is a reactive high-surface-area silica. This additive
was found to increase bonding of the waste species by increasing
the solubility and tolerance of borosilicate and soda-lime-silica
glass formulations. The silica also lowers the glassification
temperature and allows large waste volume reductions due to increased
waste loadings. The final glass is in compliance with applicable
EPA standards.
The reactive additive stabilization process increases
the rates of dissolution and retention of hazardous, mixed, and
heavy metal species in the vitrified product. Volatility concerns
are reduced because the reactive additive stabilization process
lowers the melting temperatures of the waste due to the addition
of the highly reactive, high-surface-area silica additive. The
process typically reduces the waste volume by 86 to 97 percent
and thus maximizes cost savings.
The reactive additive stabilization process is an
acceptable method for vitrifying radioactive materials, transuranic
wastes, incinerator ash, waste sludges,
and other solid and aqueous wastes. Laboratory-scale studies
at SRS have demonstrated that the reactive additive stabilization
process is a viable process for treating hazardous and mixed wastes
by achieving large waste-loading percentages, large volume-reduction
percentages, and large cost savings (Moghissi et al. 1993).
D.7.17 CYCLONIC FURNACE
The cyclonic furnace is designed to treat solid,
liquid, soil slurry, or gaseous wastes by high-temperature combustion
and vitrification. The high turbulence in
the combustion chamber helps ensure that temperatures are high
enough (1,300 to 1,650°C) to melt high-ash-content feed material.
Highly contaminated inorganic hazardous wastes
and soils that contain heavy metals and organic constituents
are the primary waste forms targeted by this technology. The
processes can also be applied to mixed wastes
containing lower-volatility radionuclides, such as strontium and
transuranic elements.
The waste that enters the cyclonic furnace is melted,
and the organics are destroyed in the resulting gas phase or in
the molten slag layer that forms on the inner wall of the furnace
barrel. Organics, heavy metals, and radionuclides are captured
in the slag that exits the furnace from a tap at the cyclone throat.
The slag then solidifies, rendering its hazardous constituents
nonleachable.
This technology has been tested in pilot-scale demonstrations.
Results showed that almost 95 percent of the noncombustible synthetic
soil matrix is incorporated into the slag, and simulated radionuclides
are immobilized. Current demonstrations are being performed under
the EPA's Superfund Innovative Treatment Evaluation Demonstration
Program (Roy 1992a, b; EPA 1993).
D.7.18 FLUIDIZED BED CYCLONIC AGGLOMERATING INCINERATOR
Fluidized bed technology uses a catalyst to facilitate
complete destruction of hazardous species at low temperatures.
The fluidized bed cyclonic agglomerating incinerator consists
of a two-stage process in which solid, liquid, and gaseous organic
wastes can be efficiently destroyed while
solid, nonvolatile inorganic contaminants can be agglomerated
into a pellet-sized, vitrified waste form. In the first stage,
a fluidized bed reactor operates as a low-temperature desorption
unit or a high-temperature agglomeration unit. Fuel, oxidant,
and waste is fed to the fluidized bed reactor where the waste
undergoes rapid gasification and combustion. Inorganic and metallic
solids will be agglomerated into glassy pellets that will meet
the requirements of the toxicity characteristic leaching procedure.
Gases from the fluidized bed (which consist of products of both
complete and incomplete combustion) are fed to the second stage
of the process (which consists of a cyclonic combustor that will
oxidize carbon monoxide and organics to carbon dioxide and water).
Volatilized metals are collected in a downstream scrubber. This
technology has undergone bench-scale demonstration. Toxicity
characteristic leaching procedure test results, however, have
been inconclusive to date. Design and construction of a pilot
plant were completed, and testing is in progress.
The low operating temperatures of the fluidized bed
process are not conducive to nitrogen oxide formation. Volatilization
of radionuclides and heavy metals and acidic offgas can be treated
in situ. Offgases can be treated with high efficiency particulate
air filters. Fluidized bed technology is compatible with a wide
range of wastes, including combustible and non-combustible solids,
liquids, and sludges. From these wastes, the fluidized bed produces
a secondary solid waste from catalyst attrition that requires
further treatment. These solids are collected and solidified
by other methods (e.g., polymer solidification, microwave solidification,
or cementation) to produce a final waste form.
DOE and EPA are currently developing hybrid fluidization
systems, such as the fluidized bed cyclonic agglomeration. Los
Alamos National Laboratory is researching new techniques for monitoring
radionuclides and heavy metals in the offgas stream. DOE is considering
a project to demonstrate the feasibility of a fluidized bed unit
to treat a radioactive solvent waste. The unit under consideration
will include a patented combustion process that captures contaminants
in-bed and prevents the formation of glass deposits as seen with
conventional combustion techniques (EPA 1993).
D.7.19 CATALYTIC COMBUSTION IN A FLUIDIZED BED ReaCTOR
Catalytic combustion in a fluidized bed reactor is
a low-temperature (525 to 600 °C) treatment for lowlevel
mixed waste; it is currently in an active research
and development stage. The anticipated waste for this process,
however, is one primarily made of cellulosic matter, such as paper,
latex, wood, and polyvinyl chlorides. Such wastes present processing
problems because some compounds thermally degrade to yield toxic
byproducts. For example, polyvinyl chloride degradation produces
hydrochloric acid vapors, which can react to form chlorinated
hydrocarbons. The addition of sorbants may, therefore, be required
to implement in situ capture of chlorinated hydrocarbons.
Several advantages are offered by combining flameless
fluidized bed combustion with catalytic afterburning, rather
than by using high-temperature incineration.
Two advantages are elimination of (1) the need for refractory
lining in the reactor and (2) the emission of radioactive material
from the fluidized bed. Radioactive material generally does not
volatilize at temperatures below 800 °C.
Research at the Colorado School of Mines has been conducted to determine the catalysts that best contribute to the destruction of toxic (chemically hazardous) waste material. Tests have shown that catalysts containing chromia are the most successful in achieving high destruction and removal percentages. Research has also shown that this method could be a viable alternative method for volumetric reduction of low-level mixed waste. The studies have also shown that these methods may be applicable to transuranic wastes (Murray 1993; International Incineration Conference 1994).
D.7.20 MICROWAVE SOLIDIFICATION
Microwave solidification uses microwave energy to
heat and melt homogeneous wet or dry solids into a vitrified final
waste form that possesses high-density and leach-resistant attributes.
The system includes an "in-drum" melting cavity that
isolates the molten waste and the drum from the process equipment.
Glass-forming frit is added to the waste contained in the drum,
which is then exposed to high-energy microwaves to produce a vitrified
final waste form that is suitable for land disposal. Advantages
of microwave processing over conventional thermal treatment include
an elimination of the need for heating elements or electrodes
in direct contact with the waste, potential to reduce volatile
radionuclide emissions, and a significant volume reduction.
The process is energy efficient and controllable
because of direct coupling between the microwave energy and the
waste. The results of bench-scale experiments at DOE's Rocky
Flats Plant are encouraging and support the potential use of microwave
technology in the production of vitrified waste forms. Further
work is being done to optimize critical process parameters, including
waste loading and borax concentration in the glass-forming frit
(International Incineration Conference 1994;
DOE 1994b).
D.7.21 MIXED WASTE TReaTMENT PROCESS
The mixed waste treatment process
treats contaminated soils by separating the hazardous
and radioactive contaminants into organic and inorganic phases.
This process is an integration of individually demonstrated technologies,
including thermal desorption, gravity separation, water treatment,
and chelant extraction. The initial treatment step involves sizing
the incoming waste, after which volatile organics are removed
by indirectly heating the waste in a rotating chamber. The volatilized
organics and water are separately condensed, and the volatile
organics are decanted for further treatment and disposal. The
waste is rehydrated and inorganic constituents are removed by
gravity separation, chemical precipitation, and chelant extraction.
Gravity separation is used to separate higher density particles,
a potassium ferrite formulation is added to precipitate radionuclides,
and the insoluble radionuclides are removed through chelant extraction.
The chelant solution then passes through an ion exchange
resin to remove the radionuclides and is recycled to the process.
The contaminants from all waste processes are collected as concentrates
for recovery or disposal.
This technology has been developed for processing soil contaminated with organics, inorganics, and radioactive material. Bench-scale and pilot-scale testing for individual components of the treatment process is ongoing under EPA's Superfund Innovative Treatment Evaluation Emerging Technology Program using DOE, U.S. Department of Defense, and commercial wastes. Thermal separation has been shown to remove and recover PCBs, gravity separation of radionuclides has been successfully demonstrated, and chelant extraction has long treated surface contamination in the nuclear industry (EPA 1993).
Table D-3. Summary of emerging technologies.
type | statusa | |||
Biological | Bioscrubber | Bench | Off-gas/Organics | Liquid and Gas |
Biological | Biosorption | Pilot | HLW/Mixed | Supernatant/Saltcake |
Biological | White Rot Fungus | Bench | Carbon-Based | Solid and Liquid |
Chemical | Aqueous Phase Catalytic Exchange | Bench | Tritiated Water | Liquid |
Chemical | Biological/Chemical Treatment | Pilot | Heavy Metal | Solid |
Chemical | Dechlorinization | Bench | Mixed/PCB | Solid and Soil |
Chemical | Gas-Phase Chemical Reduction | Full | PCBs, Dioxins | Liquid and Sludge |
Chemical | Nitrate to Ammonia and Ceramic Process | Bench | Mixed | Aqueous |
Chemical | Resorcinol-Formaldehyde Ion Exchange Resin | Bench | HLW | Supernatant |
Chemical | Supercritical Water Oxidation | Bench | Mixed | Solid and Liquid |
Chemical | Wet Air Oxidation | Bench | LLW/Mixed | Solid and Liquid |
Chemical | Wet Chemical Oxidation (Acid Digestion) | Bench | Mixed | Solid and Liquid |
Chemical | Evaporation and Catalytic Oxidation | Full | VOC/PCB/Mixed | Solid and Sludge |
Chemical | Biocatalytic Destruction | Bench | LLW/Mixed | Aqueous |
Chemical | Electrochemical Oxidation | Pilot | Mixed | Solid and Liquid |
Chemical | Mediated Electrochemical Oxidation | Pilot | Mixed | Solid and Oils |
Physical | Acoustic Barrier Particulate Separator | Pilot | Off-Gas | Particulate |
Physical | Chemical Binding/Precipitation/Physical Separation | Pilot | LLW/Mixed | Water/Sludge/Soil |
Physical | Chemical Treatment and Ultrafiltration | Pilot | Heavy Metal | Liquid |
Physical | Heavy Metals and Radionuclide Polishing Filter | Bench | LLW/Heavy Metal | Liquid |
Physical | Membrane Microfiltration | Pilot | Heavy Metal | Solid and Liquid |
Physical | Electrodialysis | Full | Metals | Liquid |
Physical | Freeze Crystallization | Pilot | Mixed | Liquid |
Physical | High-Energy Electron Irradiation | Full | Organics | Liquid and Sludge |
Physical | Ultraviolet Oxidation | Full | Organics | Liquid |
Physical | Pressure Washing and Hydraulic Jetting | Full | LLW | Solid |
Physical | Soil Washing | Bench | LLW | Solid and Soil |
Physical | Steam Reforming | Full | Mixed | Solid/Liquid/Sludge |
Stabilization | Polyethylene Encapsulation | Full | Mixed | Solid and Sludge |
Stabilization | Pozzolanic Solidification and Stabilization | Full | LLW/Mixed | Solid and Sludge |
Stabilization | Vinyl Ester Styrene Solidification | Full | LLW/Mixed | Solid |
Thermal | Flame Reactor | Full | Organics/Metals | Solid/Sludge/Soil |
Thermal | Thermal Desorption Process | Full | LLW/Mixed | Liquid |
Thermal | Unvented Thermal Process | Bench | Mixed | Solid and Liquid |
Thermal | Molten Salt Oxidation and Destruction Process | Pilot | Mixed | Solid and Liquid |
Thermal | Quantum-Catalytic Extraction Process | Bench | Mixed/Metals | Solid/Liquid/Gas |
Thermal | Infrared Thermal Destruction | Full | Organic/Metal | Solid/Liquid |
Thermal | Plasma Hearth Process | Bench | LLW/TRU/Mixed | Solid and Liquid |
Thermal | Plasma Arc Centrifugal Treatment | Pilot | Mixed | Solid/Liquid/Gas |
Table D-3. (continued).
TE
type | statusa | |||
Thermal | Graphite Electrode DCc Arc Furnace | Pilot | LLW/TRU/Mixed | Solid |
Thermal | Packed Bed Reactor/Silent Discharge Plasma Apparatus | Bench | PCB/Mixed | Liquid |
Thermal | Electric Melter Vitrification | Bench | HLW/LLW/Mixed | Solid and Sludge |
Thermal | Stirred Melter Vitrification | Bench | LLW/Mixed | Solid and Sludge |
Thermal | Modular Vitrification | Pilot | LLW/Mixed | Solid and Sludge |
Thermal | Vortec Process | Pilot | Mixed | Solid and Liquid |
Thermal | In Situ Soil Vitrification | Full | TRU/Mixed | Buried and Soil |
Thermal | Reactive Additive Stabilization Process | Bench | Mixed/LLW/TRU | Solid and Liquid |
Thermal | Cyclonic Furnace | Pilot | Mixed | Solid/Liquid/Gas |
Thermal | Fluidized Bed Cyclonic Agglomerating Incinerator | Pilot | Mixed | Solid/Liquid/Gas |
Thermal | Catalytic Combustion in a Fluidized Bed Reactor | Bench | Mixed | Solid and Liquid |
Thermal | Microwave Solidification | Pilot | Mixed | Wet and Dry Solids |
Various | Mixed Waste Treatment Process | Pilot | Mixed | Soil |
a. Bench - Technology is being proven on a bench-scale level.
Pilot - Technology has been proven on a bench-scale level and is being tested and evaluated on a pilot-scale level.
TE
Full - Technology is being demonstrated for full-scale
commercial or government application.
b. HLW = High-level radioactive waste.
LLW = Low-level radioactive waste.
PCB = Polychlorinated biphenyls.
TRU = Transuranic.
VOC = Volatile organic compounds.
TE
c. DC = Direct current.
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pp. 27-32.
TE
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TE
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