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Weapons of Mass Destruction (WMD)

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Appendix B

B.1 ALPHA VITRIFICATION FACILITY


OBJECTIVE:

The alpha vitrification facility would provide treatment of nonmixed and mixed alpha waste (10 to 100 nanocuries of transuranics per gram of waste) and nonmixed and mixed transuranic waste (greater than 100 nanocuries of transuranics per gram of waste). The facility would have the ability to open drums of waste, perform size reduction, produce a glass waste form suitable for disposal, and treat secondary wastes.

DESCRIPTION:

An alpha vitrification facility would treat nonmixed and mixed alpha waste and transuranic waste. The facility would have three main activities: preparation of waste for treatment, primary waste treatment, and secondary waste treatment.

The alpha vitrification facility would be located in E-Area. The facility would accept drummed waste that has first been processed through the transuranic waste characterization/certification facility. In most cases the solid waste would be removed from the drum, sorted by size, and shredded as needed to meet the vitrification unit requirements. This would be accomplished using shredding shears and/or bandsaws. If the radioactivity levels of the waste were too high to maintain worker radiation levels as low as reasonably achievable, the intact drum would be shredded without removing the waste. Wastes would be combined with frit and additives and sent to the thermal pretreatment unit. Under alternative C, the facility would crush concrete culverts and sort concrete rubble to separate alpha-contaminated rubble from reusable non-contaminated rubble. Culverts that are not contaminated could be reused or disposed of. A small amount of contaminated soil (mixed waste soils) could be used as a frit substitute in the vitrification process in an effort to recycle waste materials. The decision to use mixed waste soils as frit would be based on the requirements for the final glass waste form.

The facility would include a thermal pretreatment unit to reduce the carbon content of the waste in order to increase the quality of glass produced during vitrification, prevent glass melt burping, and ensure Resource Conservation and Recovery Act (RCRA) thermal treatment requirements are met. The waste residue, or ash, would be vitrified (i.e., fused into a solid waste matrix) in a high temperature melter. Gases produced during the vitrification process would be sent through an afterburner and an offgas treatment system. The afterburner would destroy remaining organic compounds to meet RCRA standards prior to treatment in an offgas system. The offgas system would filter the gases to minimize the release of the remaining hazardous constituents or particulates to the atmosphere. Liquids generated by the offgas system would be evaporated and recondensed. The condensed evaporator overheads would be sent to a dedicated wastewater treatment unit for the treatment of mercury, trace radionuclides, and other remaining hazardous materials. The closed­loop system would ensure that water would be returned to the offgas system for reuse. The concentrate remaining after the liquid was evaporated would be treated using stabilization techniques (Hess 1994a).

PROJECT-SPECIFIC ACTIONS:


Under the no-action alternative and alternative A, the alpha vitrification facility would not be constructed.

Under alternative B, only nonmetallic mixed-alpha waste, plutonium­238 waste and high-activity plutonium-239 waste would be vitrified in the facility. Where possible, metals would be separated from the plutonium-238 waste to remove the potential for gas generation problems. In order to keep radiation exposure to workers as low as reasonably achievable, it may not always be possible to sort the wastes. Therefore, some drums may be shredded unopened, resulting in metals in the melter. The output would be packages of transuranic waste that would be sent offsite for disposal at the Waste Isolation Pilot Plant.


Under alternative C, prior to the operation of the alpha vitrification facility, alpha waste would be direct disposed or treated in the Consolidated Incineration Facility. Once operating, the remaining alpha and transuranic waste volume would be vitrified. A minor portion of the output (less than 10 percent) would be packages of alpha waste that would be sent to shallow land disposal or to RCRA-permitted disposal onsite. Most of the output would be packages of transuranic waste that would be disposed offsite at the Waste Isolation Pilot Plant.


In both alternatives B.and C, the vitrified and stabilized waste forms would be sent back to the transuranic waste characterization/certification facilityfor final certification before disposal.

The vitrification of solid waste would achieve an average volume reduction ratio of 15 to 1. Liquid waste would achieve an average volume reduction of 75 to 1. For alternative C, the solid waste feed stream would contain appreciable quantities of metal, yet it is assumed that vitrification would still achieve an average volume reduction ratio of 15 to 1. This is because shredding bulky material would eliminate voids and secondary liquid waste generated in the offgas system when thermally treating metals would be much lower than that generated when combustible material is processed (Hess 1994a).

The amounts and types of waste that would be treated in the alpha vitrification facility for each alternative and forecast is presented in Table B.1­1.


Table B.1-1. The amounts and types of waste that would be treated in the alpha vitrification facility for each alternative (cubic meters).a,b


Min.
Exp.
Max.
NA
A
NA
NA
NA




B
5,127 m3 total
416 m3/yr
7,052 m3 total
559 m3/yr
233,770 m3 total
19,388 m3/yr
Primarily nonmetallic alpha wastealpha waste and plutoniumplutonium-238 waste c




C
10,528 m3 total
853 m3/yr
14,847 m3 total
1,177 m3/yr
385,741 m3 total
34,901 m3/yr
All alpha and transuranic wastetransuranic wastes

a. Source: Hess (1995a).

b. To convert to cubic feet, multiply by 35.31.

c. Metals would be removed when possible. The waste stream containing metals would be, for the most part, entirely metal, but other waste streams would not be free of metals because drums often cannot be opened and sorted due to high radiation levels.



B.2 AQUEOUS AND ORGANIC WASTE STORAGE TANKS


OBJECTIVE:

The aqueous and organic waste storage tanks would provide storage capacity for liquid mixed wastes.

DESCRIPTION:

DOE would need to construct two series of 114-cubic meter (30,000-gallon) tanks in E­Area. One tank series would store mixed aqueous wastes, while the second tank series would store mixed organic wastes. The aqueous waste tanks would be similar in design and construction to the 114­cubic meter (30,000-gallon) solvent tanks planned in H-Area but would be installed above grade. The organic waste tanks would be single-walled tanks constructed in below-grade vaults. Each tank would be provided with a leak-detection system, secondary containment, leak-collection sump, overfill protection, waste agitation pumps, vent filtration system, and inspection ports. Each tank would be secured to a concrete pad or to anchors that would serve as a supporting foundation.

PROJECT-SPECIFIC ACTIONS:


Under the no-action alternative, DOE would need to store large volumes of mixed aqueous and organic wastes. DOE would add new tanks as needed to accommodate expected aqueous and organic liquid waste generation over the next 30 years (Table B.2-1).

Based on DOE's 30-year expected waste forecast, approximately 4,850 cubic meters (1.28106 gallons) of mixed aqueous waste would be generated over the 30-year period. The initial tank would reach capacity in 1995. To accommodate mixed aqueous waste generation, DOE would need to build an additional one or two tanks (depending on waste generation rates) every year for the entire 30-year period. Accordingly, a total of forty-three 114-cubic meter (30,000-gallon) tanks would need to be constructed (Hess 1994b).

Based on DOE's 30-year expected waste forecast, approximately 2,900 cubic meters (7.68105 gallons) of mixed organic waste would be generated over the 30-year period. The initial tank would reach capacity in 2000, and the second tank would reach capacity in the year 2001. Four additional tanks would need to be constructed by the year 2003, and a new tank would need to be constructed every year until 2018.

From 2018 until 2024, a new tank would need to be constructed every 1 or 2 years. A total of twenty-six 114-cubic meter (30,000-gallon) tanks would need to be constructed over the entire 30-year period (Hess 1994b).


For each of the other alternatives, adequate treatment capacity would be available for the mixed aqueous and organic liquid waste volumes in all waste forecasts. No additional tanks would be required.


Table B.2-1. New tanks needed to accommodate estimated aqueous and organic liquid waste forecast.a,b


Min.
Exp.
Max.

4,850 m3 aqueous waste
43 tanks

2,900 m3 organic waste
25 tanks
A
Aqueous and organic wasteorganic waste storage tanksorganic waste storage tanks would not be required. Aqueous and organic waste storage tanks would not be required. Aqueous and organic waste storage tanks would not be required.




B
Aqueous and organic waste tanks would not be required. Aqueous and organic waste tanks would not be required. Aqueous and organic waste tanks would not be required.




C
Aqueous and organic waste storage tanks would not be required. Aqueous and organic waste storage tanks would not be required. Aqueous and organic waste storage tanks would not be required.

a. Source: Hess (1994b).

b. To convert to gallons, multiply by 264.2.



B.3 BURIAL GROUND SOLVENT TANKS



OBJECTIVE:

Burial Ground Solvent Tanks S23 through S30 store spent solvent waste generated by the plutonium-uranium extraction (PUREX) process that takes place in Savannah River Site (SRS) separations facilities. Liquid waste solvent tanks S33 through S36 would be constructed in H-Area to provide replacement storage capacity for these wastes in October 1996, by which time the existing solvent tanks must be removed from service.

DESCRIPTION:

There are eight interim-status storage tanks in E-Area, of which two, S29 and S30, are currently used to store mixed solvent wastes. Each tank is constructed of steel and can hold 95 cubic meters (25,000 gallons) of waste. Each tank rests on four steel saddles on top of a concrete slab. The slab.slopes to a sump that collects liquid that could escape from the tank. These tanks are used to store spent solvent (predominately tributyl phosphate and n­paraffin) from the PUREX process (enriched uranium recovery process). This radioactive solvent may also contain varying concentrations of lead, mercury, silver, benzene, trichloroethylene, other organics, and an inorganic layer. Future PUREX solvent waste generated from the separations facilities would be radioactive but would not contain metal or organic contaminants in sufficient concentrations to classify the solvent as a mixed waste under RCRA. Mixed and low-level radioactive PUREX solvent wastes would be managed in the same manner (WSRC 1990a).

Tanks S29 and S30 reach the end of their allowable service life in October 1996. At that time, replacement tanks would be required to extend storage capacity. DOE plans to construct four 114­cubic meter (30,000-gallon) tanks in H-Area to replace Tanks S29 and S30. The replacement tanks would be buried, double-walled, and constructed of cathodically protected carbon steel. Each tank would have a leak-detection system, leak-collection sump, overfill protection, waste agitation pumps, common vent filtration system, and inspection ports. Each tank would be secured to a concrete anchor or pad that would serve as a supporting foundation and protect against flotation. Each tank's vent would be piped into a common stack or filter to capture volatile organic compounds and radionuclides (WSRC 1993a). The RCRA interim status storage capacity would be transferred from the existing solvent tanks to the four new tanks (WSRC 1994a).

PROJECT-SPECIFIC ACTIONS:


Under each of the alternatives, the contents of the E-Area solvent tanks would be transferred to the four H-Area 114­cubic meter (30,000 gallon) tanks for storage [total capacity is 450 cubic meters (1.2´105 gallons)]. Table B.3-1 presents the volume of waste that would be stored. The tanks currently store 120 cubic meters (31,700 gallons) of waste, and it is projected that an additional 307 cubic meters (81,200 gallons) of solvent waste would be generated over the next 30 years, as follows: 54.5 cubic meters (14,400 gallons) in 1995 from the closure of tanks S23-S28, 15 cubic meters (4,000 gallons) in 1997 from the closure of tanks S29 and S30; 151 cubic meters (40,000 gallons) in 2003 and 87 cubic meters (23,000 gallons) in 2005 from deinventory of the SRS separations facilities (Hess 1994c).


Table B.3-1. Estimated volume of waste stored in Burial Ground Solvent Tanks (cubic meters).a,b


Min.
Exp.
Max.
427 m3
(max storage)
A
327 m3 (max storage)
137 m3 (storage in 2024)
327 m3 (max storage)
137 m3 (storage in 2024)
327 m3 (max storage)
137 m3 (storage in 2024)
B
327 m3 (max storage)
137 m3 (storage in 2024)
327 m3 (max storage)
137 m3 (storage in 2024)
327 m3 (max storage) 137 m3 (storage in 2024)
C
327 m3 (max storage)
137 m3 (storage in 2024)
327 m3 (max storage) 137 m3 (storage in 2024)
327 m3 (max storage) 137 m3 (storage in 2024)

a. Source: Hess (1994b).

b. To convert to gallons, multiply by 264.2.



B.4 COMPACTORS


OBJECTIVE:

Compactors provide a method to reduce the volume of low-level waste, thereby increasing disposal capacity.

DESCRIPTION:

Low-activity waste is compacted in low-level waste compactors in either H-Area, M-Area or L-Area (WSRC 1993b, c). The H-Area compactor receives job.control waste from separations facilities, Waste Management, Facilities and Services, Reactors, Tritium, the Defense Waste Processing Facility and Laboratories (WSRC 1994b). The M-Area compactor processes primarily uranium-contaminated job.control waste from M-Area facilities (WSRC 1993b). The L-Area compactor compacts tritiated waste generated in reactor facilities (K-, L-, P-, R-, C-, and 400-D-Areas).

The H-Area compactor and the M-Area compactor are enclosed steel-box-container compactors with vented high efficiency particulate air filter systems. Both compactors receive 90 cubic feet steel containers of low-level waste. The steel container is placed into an enclosed compactor unit and its contents compacted. Cardboard boxes containing low-level waste are manually added to the steel container and the contents recompacted. This process is repeated until the compactor compression efficiency limit is reached. The box compactor compression efficiency ratio is 4 to 1 (Hess 1994a).

The L-Area compactor is a Container Products model that includes the compactor, exhaust pre-filters, and high efficiency particulate air filters. The compactor exhaust moves through a duct into the main building exhaust and discharges from a permitted stack. The compactor reduces the volume of bagged waste into 21-inch cardboard boxes that are then placed into steel box containers for disposal. The L­Area compactor compression efficiency ratio is 4 to 1.

Under the no-action alternative and alternative A, DOE would operate the existing compactors at their maximum capacities from the years 1995 until 2024 to compact low-activity job­control waste. Under alternative B, it is assumed that DOE would operate the compactor only in 1995. DOE would ship low-activity job.control waste offsite for treatment by a commercial vendor beginning in fiscal year 1996. Under alternative C, DOE would operate the compactors in 1995 at their maximum capacities. In 1996, assuming the Consolidated Incineration Facility begins operation, DOE would treat incinerable job.control waste at that facility. DOE would continue to compact waste that does not meet the Consolidated Incineration Facility waste acceptance criteria; this material is assumed to be 10 percent of the low-activity job.control waste in a given year. Under alternative  C, the existing compactors would cease operation in the year 2005.   DOE would then vitrify low-activity job.control waste at the non-alpha vitrification facility which would begin operation in 2006.

PROJECT-SPECIFIC ACTIONS:

Low-level waste management activities for the existing compactors are shown in Table B.4-1.


Table B.4-1. Estimated volumes of waste compacted for each alternative (cubic meters).a,b


Min.
Exp.
Max.
119,490 m3 total
3,983m3/yr
A
119,490 m3 total
3,983 m3/yr
119,490 m3 total
3,983 m3/yr
119,490 m3 total
3,983 m3/yr
B
3,983 m3 total
3,983 m3 total
3,983 m3 total
C
15,260 m3 total
950 to 3,983 m3/yr
18,438 m3 total
1,199 to 3,983 m3/yr
19,079 m3 total
1,281 to 3,983 m3/yr

a. Source: Hess (1994b).

b. To convert to cubic feet, multiply by 35.31.



B.5 CONSOLIDATED INCINERATION FACILITY



OBJECTIVE:

The Consolidated Incineration Facility would provide incineration capability for a wide range of combustible hazardous, mixed, and low­level wastes. This facility represents the consolidation of several separate SRS incineration initiatives:

  • a hazardous waste incinerator that would have provided incineration capability for SRS solid and liquid hazardous wastes

  • a Defense Waste Processing Facility benzene incinerator that would have provided dedicated incineration capability for the benzene generated by the high­level waste processing activities at the Defense Waste Processing Facility

  • a hazardous waste incinerator upgrade that would accept SRS solid and liquid mixed wastes as well as solid and liquid nonhazardous, radioactive wastes

Further discussion of these initiatives and the basis for development of the Consolidated Incineration Facility can be found in the Savannah River Site Consolidated Incineration Facility Mission Need and Design Capacity Review (WSRC 1993c).

The U.S. Department of Energy (DOE) agreed to continue its "fresh look" at operating the Consolidated Incineration Facility in this environmental impact statement (eis). Emissions and doses to workers and the public from various waste-burning scenarios are presented independently in this appendix chapter. These Consolidated Incineration Facility emissions have been included in the analyses of each alternative and waste forecast in the eis.

DESCRIPTION:

Incineration was selected because it was the Resource Conservation and Recovery Act (RCRA)­specified technology or the best demonstrated available technology for many SRS hazardous and mixed wastes, and it would provide cost-effective volume reduction for low­level radioactive wastes. The Consolidated Incineration Facility would include processes to stabilize the incinerator solid waste residues (ash) and offgas-scrubber-blowdown liquid with cement into a form known as ashcrete for onsite disposal in accordance with applicable regulations. A permit application to include stabilization of the incinerator offgas-scrubber-blowdown liquid in the ashcrete process has been submitted to applicable regulatory agencies.

Under the Federal Facility Compliance Act, DOE is required to develop site­specific plans to treat mixed wastes to the standards established under RCRA. Incineration is required by the U.S. Environmental Protection Agency (EPA) Land Disposal Restrictions regulations for the treatment of certain SRS mixed wastes. The SRS Proposed Site Treatment Plan (WSRC 1995) identified five SRS mixed waste streams for which treatment by the Consolidated Incineration Facility was determined to be the preferred option:

  • Radiologically-contaminated solvents
  • Solvent-contaminated debris
  • Incinerable toxic characteristic material
  • Defense Waste Processing Facility benzene
  • Mixed waste oil - sitewide

These wastes were included in the Consolidated Incineration Facility design basis waste groups (WSRC 1990b). The proposed site treatment plan identified nine additional mixed waste streams that were not included in the design basis waste groups but for which the Consolidated Incineration Facility was the preferred option:

  • Filter paper take-up rolls
  • Mark 15 filter paper­
  • Paints and thinners
  • Job.control waste containing solvent-contaminated wipes
  • Tributyl phosphate and n­paraffin
  • Spent filter cartridges and carbon filter media
  • Mixed waste from laboratory samples
  • Wastewater from transuranic drum dewatering
  • Plastic/lead/cadmium raschig rings

DOE's site treatment plan options analyses also identified incineration at SRS as the preferred treatment option for limited quantities of mixed waste generated by Naval Reactors Program sites (approximately 18 cubic meters over a 5­year forecast period). Incineration of these wastes has been included in the analyses of this eis.

Final decisions regarding the treatment of these wastes will be made in conjunction with ongoing negotiations with the State of South Carolina pursuant to the Federal Facility Compliance Act. Incineration at the Consolidated Incineration Facility for the design basis waste groups was considered in an Environmental Assessment (DOE 1992) and Finding of No Significant Impact (57 FR 61402) that established the NEPA basis for construction of the Consolidated Incineration Facility.

The Consolidated Incineration Facility main process building (Building 261-H) would include areas for solid waste receipt; solid waste handling; a rotary kiln incineration system, including incinerator ash removal and treatment, and offgas cleaning; and the necessary control room and support service facilities. A system to solidify incinerator ash and offgas-scrubber-blowdown would also be installed before operation.

The Consolidated Incineration Facility would process both liquid and solid wastes. Solid waste would be delivered in cardboard boxes manually loaded onto a conveyor. The boxes would pass through a portal monitor to determine if the radiation rate of the box contents was below the maximum Consolidated Incineration Facility waste acceptance criteria of 10 millirem per hour at 3 inches. The boxes would be x-rayed to ensure that materials unacceptable to the incineration process were not present. Waste boxes would be assayed to ensure that their curie content was in agreement with the waste manifest. Boxes would be stored on the conveyor system before being fed to the incinerator.

Liquid waste would be transported to the Consolidated Incineration Facility by various methods. Radioactive organic waste (benzene) would be piped directly from the Defense Waste Processing Facility for incineration. Other liquid wastes would be transported in carboys, drums, or tanker trucks to the Consolidated Incineration Facility tank farm which consists of five tanks: a 25-cubic meter (6,500­gallon) aqueous waste tank, two 16-cubic meter (4,200-gallon) blend tanks, a 25-cubic meter (6,500-gallon) spare tank, and a 48-cubic meter (12,600-gallon) fuel oil tank. Dikes (secondary containment) to contain accidental spills would be provided around the waste tanks, fuel oil tank, and the truck unloading pads. Liquids collected in sumps in the diked areas would be analyzed for contamination. If contamination was found, the liquid would be pumped into the aqueous waste tank for processing in the incinerator. Liquid wastes from the tank farm would be blended to provide a solution with a heating value, viscosity, and an ash and chlorine content that would achieve stable combustion in the rotary kiln. Aqueous waste may be blended with other liquids for incineration or be evaporated in the incinerator, depending on the heating value of the liquid and free water content. Additional Consolidated Incineration Facility-related components would include a propane storage tank and two standby diesel generators.

The incinerator system consists of a rotary kiln primary incineration chamber and a secondary combustion chamber. The system is designed to ensure a 99.99 percent destruction and removal efficiency for each principle organic hazardous constituent in accordance with RCRA regulations.

The secondary combustion chamber offgas (exhaust) would be treated by a wet scrubbing system for acid gas control and particulate removal to meet environmental regulations. The offgas system consists of a quench system for temperature reduction; a free-jet scrubber; a cyclone separator; a mist eliminator; a reheater; high efficiency particulate air filters; induced draft fans; and an exhaust stack. The offgas wet scrubber liquid chemistry would be controlled to maintain suspended solids and chlorine concentration limits. Concentration limits would be maintained by emptying and refilling the offgas wet scrubber storage tank. The scrubber liquid blowdown would be solidified in cement, in the same manner as the incinerator ash, at the ashcrete stabilization unit.

High efficiency particulate air filters are provided for the container handling kiln feed, ashout areas exhaust vents, and the kiln seal shroud exhaust. Stack monitoring equipment is installed to monitor the discharge of chemical and radiological materials.

The Consolidated Incineration Facility is expected to achieve a net volume reduction of 11 to 1 for low­level job.control waste, 8 to 1 for other types of solid waste, and 40 to 1 for liquid waste, even considering the increase in volume due to secondary waste stabilization. DOE would operate the Consolidated Incineration Facility within design and permit mechanical and thermal utilization limits. The mechanical design utilization is based on a combination of waste throughput, waste forms, and material handling requirements to physically accommodate waste material feed. The thermal utilization is based on the amount of heat that can be safely and effectively dissipated from the incinerator.

Mechanical utilization limit is the hourly throughput rating. The annual operating capacity of the Consolidated Incineration Facility for liquid waste would be approximately 4,630 cubic meters (1.63105 cubic feet) per year at 70 percent attainment and for solid waste, approximately 17,830 cubic meters (6.3105 cubic feet) per year at 50 percent attainment (WSRC 1993c). The incinerator liquid­waste­feed­system design is based on a high heating value (i.e., organics) liquid waste flow rate of 687 pounds per hour and low heating value (i.e., aqueous) liquid waste flow rate of 950 pounds per hour. The incinerator is designed to incinerate an annual average of 720 pounds per hour of solid waste, based on the total heating value and ash content of the solid waste (WSRC 1993d). Modifications to the

Consolidated Incineration Facility's waste handling systems are assumed to increase the solids handling capacity to the following:

  • 961 pounds per hour for alternative B.- minimum waste forecast
  • 2,285 pounds per hour for alternative A - expected waste forecast
  • 11,251 pounds per hour for alternative A - maximum waste forecast

The ashout and ash stabilization systems would also be modified for alternative A (all waste forecasts) and alternative B.- minimum waste forecast to handle the larger throughputs associated with soils incineration (Blankenhorn 1995).

Thermal utilization limits are expressed in terms of British thermal units (amount of energy required to raise the temperature of one pound of water from 58.5 degrees Fahrenheit to 59.5 degrees Fahrenheit) per hour. The maximum feed rate is determined by the combined heat release of the waste forms and auxiliary fuel oil. The maximum thermal release rating for the Consolidated Incineration Facility rotary kiln system is limited to about 13 million British thermal units per hour. The maximum thermal release rating for the secondary combustion chamber is about 5 million British thermal units per hour. The Consolidated Incineration Facility is limited to an approximate thermal capacity of 18 million British thermal units per hour.


DOE has submitted a permit application to operate the Consolidated Incineration Facility to segregate and incinerate listed hazardous and mixed wastes separately from characteristic-only hazardous wastes and nonhazardous wastes. It is assumed that treating hazardous, mixed, and mixed alpha waste in the Consolidated Incineration Facility would result in 70 percent secondary waste disposal in RCRA-permitted disposal vaults and 30 percent secondary waste disposal in shallow land disposal. It is also assumed that low-level and non-mixed alpha waste treatment would result in 100 percent secondary waste disposal in shallow land disposal.

PROJECT-SPECIFIC ACTIONS:

The volumes of waste that would be treated by the Consolidated Incineration Facility for each alternative and waste forecast are shown in Table B.5-1. The table also identifies the percentage of the Consolidated Incineration Facility's mechanical or thermal operating limits (whichever is most critical) represented by the waste feeds evaluated for each alternative and forecast.


Under the no-action alternative, the Consolidated Incineration Facility would not operate.


Alternative A - For all three waste forecasts, hazardous and mixed wastes would be treated at the Consolidated Incineration Facility. Mixed wastes would include mixed waste requiring size reduction, Defense Waste Processing Facility benzene, organic liquid, radioactive oil, PUREX solvent, paint wastes, composite filters, aqueous liquids, organic and inorganic sludges, contaminated soils, and spent decontamination solution from the containment building. Hazardous waste would include composite filters, paint waste, organic liquids, and aqueous liquids.

The Consolidated Incineration Facility capacity for treating soils is limited by the feed, ash-out, and ash stabilization system. The rotary kiln and offgas system are capable of treating large volumes of soil because the thermal energy requirements and offgas flow rates for soil are much less than for combustible solids and liquids. Under alternative A, DOE would modify the Consolidated Incineration Facility by the year 2006 to process large volumes of mixed waste soil by installing new feed, material handling, ash-out, and ash stabilization systems to treat approximately 750 cubic meters (26,500 cubic feet) to 13,900 cubic meters (4.9105 cubic feet) of soils per year (Hess 1995a). The Consolidated Incineration Facility is expected to achieve a net volume increase of 1 to 3 for soils due to the increase in volume resulting from secondary waste stabilization.

Under the maximum waste forecast, spent decontamination solutions from the containment building would not go directly to the Consolidated Incineration Facility because volumes would be too large and would require treatment by a wastewater treatment facility. Solid (1 percent) and liquid (5 percent) residuals from the wastewater treatment process would be incinerated.


Alternative B - For all three waste forecasts, hazardous, mixed, and low-level wastes would be treated at the Consolidated Incineration Facility. Mixed wastes would include mixed waste requiring size reduction, Defense Waste Processing Facility benzene, organic liquid, radioactive oil, PUREX solvent, paint wastes, composite filters, aqueous liquids, and spent decontamination solution from the containment building. Hazardous waste would include composite filters, paint waste, organic liquids, and aqueous liquids. Low-level waste would include low-activity and tritiated job.control wastes.

Under the minimum waste forecast, mixed waste soils and sludges would be incinerated because there is insufficient volume of these wastes to warrant construction of other facilities. DOE would modify the Consolidated Incineration Facility by 2006 to process large volumes of soil by installing new feed, material handling, ash-out, and ash stabilization systems to treat approximately 750 cubic meters (26,500 cubic feet) per year of soils (Hess 1995a).

Under the maximum waste forecast, spent decontamination solutions from the containment building would not go directly to the Consolidated Incineration Facility because volumes would be too large and would require treatment by a wastewater treatment facility. Solid (1 percent) and liquid (5 percent) residuals from the wastewater treatment process would be incinerated.


Alternative C - Hazardous, mixed, alpha, and low-level wastes would be treated at the Consolidated Incineration Facility. Mixed wastes would include mixed waste requiring size reduction, Defense Waste Processing Facility benzene, organic liquid, radioactive oil, PUREX solvent, paint wastes, composite filters, and aqueous liquids. Hazardous waste would include composite filters, paint waste, organic liquids, and aqueous liquids. Alpha waste would include mixed and nonmixed wastes. Low-level waste would include low-activity and tritiated job.control wastes. The Consolidated Incineration Facility would cease operating in 2005 in this alternative.

SUMMARY OF IMPACTS:

The consequences of the incineration of hazardous, mixed, and low-level radioactive wastes at the Consolidated Incineration Facility under alternative B.are described in Table B.5-2. Alternative B.provides bounding impacts with respect to operations of the Consolidated Incineration Facility because the facility would operate throughout the 30-year analysis period (compared to alternative C in which the facility would be replaced by the non-alpha vitrification facility in 2006) and would burn low-level, hazardous, and mixed wastes (compared to only hazardous and mixed wastes under alternative A). The impacts resulting from the incineration of hazardous and mixed wastes have been identified separately from those associated with incineration of low-level wastes.

Table B.5-1. Average annual and total estimated volumes of waste incinerated for each alternative. The Consolidated Incineration Facility would operate for the 30­year period of analysis in alternativesA and B, and cease operation in 2005 in alternativeC.a


Min.
Exp.
Max.
The Consolidated IncinerationIncineration FacilityConsolidated Incineration Facility would not operate under the no-action alternative.



A


Solids (337 m3 per year)
5,214 m3 mixed
4, 561 m3 hazardous

Liquids (1,188 m3 per year)
29,480 m3 mixed
4,967 m3 hazardous

SoilsSoils (754 m3 per year)
14,324 m3 mixed

74% of solids handling capacityb

23% of aqueous liquids capacityc

40% of organic liquids capacityd

Solids (654 m3 per year)
10,633 m3 mixed
8,346 m3 hazardous

Liquids (2,008 m3 per year)
49,436 m3 mixed
8,809 m3 hazardous

SoilsSoils (2,790 m3 per year)
52,999 m3 mixed

85% of solids handling capacityb

37% of aqueous liquids capacityc

77% of organic liquids capacityd

Solids (964 m3 per year) (3%)
15,346 m3 mixed
12,617 m3 hazardous

Liquids (1,234 m3 per year)
22,793 m3 mixed
12,990 m3 hazardous

SoilsSoils (13,897 m3 per year)
264,036 m3 mixed

85% of solids handling capacityb

15% of aqueous liquids capacityc

61% of organic liquids capacityd








B
Solids (7,317 m3 per year)
178,329 m3 low-level
19,743 m3 mixed
14,121 m3 hazardous

Liquids (937 m3 per year)
22,210 m3 mixed
4,967 m3 hazardous

SoilsSoils (780 m3 per year)
14,324 m3 mixed

84% of solids handling capacityb

18% of aqueous liquids capacityc

29% of organic liquids capacityd

Solids (9,456 m3 per year)
213,536 m3 low-level
33,594 m3 mixed
27,090 m3 hazardous

Liquids (1,572 m3 per year)
36,784 m3 mixed
8,809 m3 hazardous

78% of CIF thermal capacitye
Solids (15,412 m3 per year)
307,468 m3 low-level
99,901 m3 mixed
39,589 m3 hazardous

Liquids (1,179 m3 per year)
21,201 m3 mixed
12,990 m3 hazardous

98% of CIF thermal capacitye




C
Solids (6,746 m3 per year)
56,605 m3 low-level
7,042 m3 mixed
3,497 m3 hazardous
318 m3 alpha

Liquids (708 m3 per year)
3,379 m3 mixed
3,703 m3 hazardous

41% of CIF thermal capacitye

Solids (8,961 m3 per year)
72,718 m3 low-level
11,999 m3 mixed
4,199 m3 hazardous
694 m3 alpha

Liquids (861 m3 per year)
4,100 m3 mixed
4,507 m3 hazardous

56% of CIF thermal capacitye
Solids (15,064 m3 per year)
79,311 m3 low-level
65,993 m3 mixed
4,658 m3 hazardous
680 m3 alpha

Liquids (1,095 m3 per year)
6,167 m3 mixed
4,779 m3 hazardous

89% of CIF thermal capacitye

a. Source: Hess (1995a,b); Blankenhorn (1995).

b. Percent of Consolidated Incineration Facility annual mechanical operating capacity for solids (including soilssoils).

c. Percent of Consolidated Incineration Facility annual mechanical operating capacity for aqueous liquids.

d. Percent of Consolidated Incineration Facility annual mechanical operating capacity for organic liquids.

e. Percent of Consolidated Incineration Facility annual thermal operating capacity.



Table B.5-2. Summary of impacts from the operation of the Consolidated Incineration Facility (CIF) under alternative B.a



Minimum Waste Forecast
Expected Waste Forecast
Maximum Waste Forecast
Stabilized ash and blowdown disposal volumes
MW/HWb,c

33,518 m3 to RCRA-permitted disposal

14,366 m3 to shallow land disposal

MW/HW

6,108 m3 to RCRA-permitted disposal

2,618 m3 to shallow land disposal

MW/HW

12,803 m3 to RCRA-permitted disposal

5,488 m3 to shallow land disposal

LLWd

16,212 m3 to shallow land disposal

LLW

19,412 m3 to shallow land disposal

LLW

27,952 m3 to shallow land disposal

Auxiliary fuel oil consumptione
MW/HW

134´106 pounds

MW/HW

111´106 pounds

MW/HW

85´106 pounds

LLW

13.2´106 pounds

LLW

15.8´106 pounds

LLW

22.8´106 pounds

Non-radiological air emissionsf
Annual average probability of excess latent cancers to offsite residents due to CIF operations
1.7´10-10
2.7´10-10
2.0´10-10
Calculated maximum 8-hour average air pollutant concentrations at 100 meters (328 feet) and 640 meters (2,100 feet)
Well below Occupational Safety and Health Administration permissible exposure levels
Radiological air emissions
Average annual radiological dose and resulting health effectshealth effects to the publicg
Offsite maximally exposed individual
MW/HW

0.00352 millirem

1.76´10-9 probability of an excess fatal cancer

MW/HW

0.00452 millirem

2.26´10-9 probability of an excess fatal cancer

MW/HW

0.00783 millirem

3.91´10-9 probability of an excess fatal cancer

LLW

0.00528 millirem

2.64´10-9 probability of an
excess fatal cancer

LLW

0.00641 millirem

3.21´10-9 probability of an
excess fatal cancer

LLW

0.0159 millirem

7.97´10-9 probability of an
excess fatal cancer

Total

0.00880 millirem

4.40´10-9 probability of an
excess fatal cancer

Total

0.0109 millirem

5.47´10-9 probability of an
excess fatal cancer

Total

0.0237 millirem

1.19´10-8 probability of an
excess fatal cancer

Offsite Population
MW/HW

0.207 person-rem

1.03´10-4 number of
additional fatal cancers

MW/HW

0.268 person-rem

1.34´10-4 number of
additional fatal cancers

MW/HW

0.466 person-rem

2.33´10-4 number of
additional fatal cancers

LLW

0.313 person-rem

1.57´10-4 number of
additional fatal cancers

LLW

0.379 person-rem

1.90´10-4 number of
additional fatal cancers

LLW

0.783 person-rem

3.91´10-4 number of
additional fatal cancers

Total

0.520 person-rem

2.60´10-4 number of additional fatal cancers

Total

0.647 person-rem

3.24´10-4 number of additional fatal cancers

Total

1.25 person-rem

6.24´10-4 number of additional fatal cancers

Table B.5-2. (continued).


Minimum Waste Forecast
Expected Waste Forecast
Maximum Waste Forecast
Radiological air emissions
Average annual radiological dose and resulting health effects to uninvolved workers
640 meter uninvolved worker
MW/HW

0.0693 millirem

3.47´10-8 probability of an
excess fatal cancer

MW/HW

0.0900 millirem

4.50´10-8 probability of an
excess fatal cancer

MW/HW

0.157 millirem

7.84´10-8 probability of an
excess fatal cancer

LLW

0.106 millirem

5.28´10-8 probability of an

excess fatal cancer

LLW

0.127 millirem

6.33´10-8 probability of an
excess fatal cancer

LLW

0.179 millirem

8.97´10-8 probability of an
excess fatal cancer

Total

0.0175 millirem

8.75´10-8 probability of an
excess fatal cancer

Total

0.217 millirem

1.08´10-7 probability of an
excess fatal cancer

Total

0.336 millirem

1.68´10-7 probability of an
excess fatal cancer

100 meter uninvolved worker
MW/HW

0.200 person-rem

1.00´10-7 number of
additional fatal cancers

MW/HW

0.260 person-rem

1.30´10-7 number of
additional fatal cancers

MW/HW

0.452 person-rem

2.26´10-7 number of
additional fatal cancers

LLW

0.302 person-rem

1.51´10-7 number of
additional fatal cancers

LLW

0.366 person-rem

1.83´10-7 number of
additional fatal cancers

LLW

0.666 person-rem

3.33´10-7 number of
additional fatal cancers

Total

0.502 person-rem

2.51´10-7 number of
additional fatal cancers

Total

0.626 person-rem

3.13´10-7 number of
additional fatal cancers

Total

1.12 person-rem

5.59´10-7 number of
additional fatal cancers

Direct exposureh
Average annual radiological dose and resulting health effects to involved workers
Maximally exposed individual
MW/HW

112 millirem

4.48´10-5 probability of an
excess fatal cancer

MW/HW

146 millirem

5.84´10-5 probability of an
excess fatal cancer

MW/HW

256 millirem

1.02´10-4 probability of an
excess fatal cancer

LLW

169 millirem

6.77´10-5 probability of an
excess fatal cancer

LLW

205 millirem

8.19´10-5 probability of an
excess fatal cancer

LLW

234 millirem

9.37´10-5 probability of an
excess fatal cancer

Total

281 millirem

1.13´10-4 probability of an
excess fatal cancer

Total

351 millirem

1.40´10-4 probability of an
excess fatal cancer

Total

490 millirem

1.96´10-4 probability of an
excess fatal cancer

Table B.5-2. (continued).


Minimum Waste Forecast
Expected Waste Forecast
Maximum Waste Forecast
Average annual involved worker population dosei
MW/HW

2.91 person-rem

0.00117 number of
additional fatal cancers

MW/HW

3.80 person-rem

0.00152 number of
additional fatal cancers

MW/HW

6.66 person-rem

0.00266 number of
additional fatal cancers

LLW

4.40 person-rem

0.00176 number of
additional fatal cancers

LLW

5.32 person-rem

0.00213 number of
additional fatal cancers

LLW

6.09 person-rem

0.00244 number of
additional fatal cancers

Total

7.31 person-rem

0.00293 number of
additional fatal cancers

Total

9.12 person-rem

0.00365 number of
additional fatal cancers

Total

12.8 person-rem

0.00510 number of
additional fatal cancers

a. Source: Hess (1995b). Waste disposal volumes and fuel consumption are for the entire 30-year analysis period.

b. MW/HW = mixed waste/hazardous waste.

c. Stabilized ash and blowdown volumes assume that 70 percent of hazardous/mixed waste residues require RCRA­permitted disposal, 30 percent can be sent to shallow land disposal.

d. LLW = low-level waste.

e. Auxiliary fuel oil consumption based on categorization of each waste type by soils, solids, and high and low Btu­content liquids. Fuel oil consumption is calculated based on each waste category being incinerated separately.

f. Includes emissions of dioxins (Mullholland et al. 1994) and products of incomplete combustion from the Consolidated Incineration Facility.

g. Average annual dose and probability of fatal cancer obtained by dividing the 30-year dose and associated probability by 29.

h. Direct exposure scaled to cesium-137. Direct exposure is normalized to the expected case average exposure provided by Hess (1994d).

i. Number of additional fatal cancers are per year of Consolidated Incineration Facility operation.



B.6 CONTAINMENT BUILDING (HAZARDOUS WASTE/MIXED WASTE TReaTMENT BUILDING)


OBJECTIVE:

At one time, the Hazardous Waste/Mixed Waste Treatment Building project was to provide a RCRA-permitted facility for the treatment of hazardous and mixed wastes that could not be treated to meet land disposal restrictions standards in other existing or planned facilities at SRS. The Hazardous Waste/Mixed Waste Treatment Building would have provided a facility in which wastes were processed into waste forms suitable for disposal. The facility would have also repackaged some waste streams for shipment to other SRS treatment facilities such as the Consolidated Incineration Facility. Changes in the applicable regulatory requirements and to the mission of SRS have prompted DOE to re-evaluate the current scope and design of the Hazardous Waste/Mixed Waste Treatment Building. This facility has not yet been constructed.

Many treatment processes originally planned for the treatment building could be performed in existing SRS facilities in accordance with RCRA containment building regulations. Design features of a containment building include:

  • walls, floor, and roof to prevent exposure to the elements
  • primary barrier, such as the floor of a process area, or process tankage that is resistant to the hazardous materials contained therein
  • secondary containment system, in addition to the primary barrier, for hazardous liquid materials (the containment building itself may act as secondary containment to the tanks within)
  • leak detection system between the primary barrier and secondary containment system
  • liquid collection and removal system

A containment building (as defined by RCRA) must be constructed and operated to:

  • ensure that the containment building is maintained free of cracks, corrosion, or other defects that could allow hazardous materials to escape
  • control the inventory of hazardous material within the containment walls so that the height of the containment wall is not exceeded
  • provide a decontamination area for personnel and equipment to prevent spreading hazardous materials outside the containment building
  • control fugitive emissions
  • promptly repair conditions that could result in a release of hazardous waste

DESCRIPTION:

The SRS Proposed Site Treatment Plan identified several preferred treatment options that could be carried out in existing SRS facilities in accordance with RCRA containment building standards. These treatment options include:

  • two 90-day generator treatments at the Savannah River Technology Center that would discharge treatment residuals to the Mixed Waste Storage Tanks
  • macroencapsulation (in a welded stainless steel box) of silver saddles at a separations canyon building
  • macroencapsulation (by polymer coating) of mixed waste lead and contaminated debris by an onsite vendor at an unspecified location
  • macroencapsulation (in a welded stainless steel box) at the tritium facilities of mercury-contaminated equipment and a mercury-contaminated recorder
  • size reduction of filter paper take-up rolls in preparation for treatment at the Consolidated Incineration Facility
  • decontamination and macroencapsulation (in a welded stainless steel box) of high-level waste sludge and supernatant-contaminated debris at the Building 299-H decontamination facility that would discharge spent decontamination solutions to the high-level waste tank farms.

Low volume and/or one-time generation wastes would be treated at existing SRS facilities as indicated in the SRS draft site treatment plan. Approximately 1,703 cubic meters (4.49 105 gallons) of mixed waste would be treated at these facilities, 63 percent of which would be high-level waste sludge and supernatant-contaminated debris that requires decontamination or macroencapsulation. The 30-year waste forecast for this eis identified larger quantities of mixed waste lead than those anticipated in the 5­year waste forecast used to develop the SRS proposed site treatment plan. As a result of the increased volume, a dedicated waste management facility has been proposed to treat mixed waste lead.

DOE proposes in this eis to construct a containment building as a self-contained facility to accommodate waste quantities too large to be managed within existing SRS facilities or for which an existing facility that conforms to RCRA containment building standards cannot be identified. The eis has identified several additional treatments that could be performed in such a containment building. These include:

  • physical and chemical decontamination of debris, equipment, and nonradioactive lead wastes
  • macroencapsulation (in a welded stainless steel box) of debris
  • macroencapsulation (by polymer coating) of radioactive lead
  • wet chemical oxidation of reactive metals
  • roasting and retorting of mercury-contaminated equipment and amalgamation of the elemental mercury

DOE proposes to construct a containment buildingfor the decontamination and treatment of hazardous and/or mixed wastes. This building would begin operation in 2006. The activities to be conducted in the containment building are identical under alternatives A and B. Under alternative C, the containment building would operate differently.



Alternatives A and B

Under alternatives A and B, the containment buildingwould be designed with five separate processing bays. The activities to be conducted in each of the bays are as follows: (1) container opening/content sorting, (2) size reduction, (3) decontamination, (4) macroencapsulation, and (5) repackaging/waste characterization. Each bay would contain the necessary equipment to conduct the respective activities. Waste would be processed through each bay as was necessary to properly handle each individual waste type. If processing associated with a particular bay is not required for a specific waste, the bay would be bypassed.

The container opening/content sorting bay would contain equipment to help facilitate the opening of mixed waste containers. Once the container was opened, the contents would be removed and hand sorted by size. Materials that need to be further reduced in size for treatment/decontamination would be separated from those that are already small enough for treatment/decontamination. Mixed wastes would be sorted using gloveboxes. Wastes requiring size reduction would be sent to the size reduction bay. This bay would contain equipment such as shredder shears and bandsaws that would be used to reduce the size of waste for subsequent processing.

Mixed waste such as bulk equipment and debris would be decontaminated in the decontamination bay using technologies such as degreasing, water washing, and/or carbon dioxide blasting. This bay would contain the necessary equipment to implement the selected decontamination technologies. Spent decontamination solutions would be collected in a tank truck for treatment onsite. Mixed wastes that are decontaminated (i.e., the hazardous component of the waste has been removed) would be reclassified as low-activity equipment waste and would be managed in accordance with the proposed alternatives for that treatability group. Wastes that are not decontaminated would continue on to the macroencapsulation bay for further processing.

Two types of macroencapsulation would be conducted in the macroencapsulation bay. The first macroencapsulation process would be for debris and bulk equipment that could not be successfully decontaminated. The debris and bulk equipment would be macroencapsulated by packaging it in stainless steel boxes that would then be welded shut. The second macroencapsulation process would be for mixed waste lead, debris, and bulk equipment. The lead would not have been sent to the decontamination bay in the previous step, but, rather would be sent directly from the container opening/content sorting bay or the size reduction bay to the macroencapsulation bay. The lead, debris and bulk equipment would be macroencapsulated by coating the surface with a polymer. Mixed waste that is macroencapsulated would be able to be disposed in RCRA-permitted disposal vaults because it would meet the applicable land disposal restriction treatment standards under the debris rule.

The fifth bay would be the packaging bay. This bay would house equipment to facilitate the packaging of waste into a waste container. Wastes would either be packaged for onsite disposal as a mixed waste (i.e., if macroencapsulated) or packaged for transportation to the applicable low-level waste facility for further processing if successfully decontaminated (Hess 1994a).

For alternatives A and B, it is estimated that approximately 80 percent of the incoming debris and bulk equipment waste would be successfully decontaminated and that 20 percent would need to be macroencapsulated prior to disposal. Additionally, it is estimated that the quantity of spent decontamination solutions generated during decontamination procedures would be equal to 50 percent of the influent waste volume (Hess 1994b).



Alternative C

The major differences between the containment buildingproposed under alternative C and that proposed under alternatives A and B.are the inclusion of:

  • roasting, retorting, and amalgamation (see glossary) of mercury and mercury-contaminated wastes
  • wet chemical oxidation of reactive metals
  • debris and equipment that could not be decontaminated would be transferred to the non-alpha vitrification facility instead of treated by macroencapsulation
  • nonradioactive materials would be separated into lead and non-lead components by a combination of physical and chemical separation techniques
  • radioactive lead would be treated at the non-alpha vitrification facility instead of macroencapsulated by polymer coating at the containment building

The containment building would process both hazardous and mixed wastes under alternative C.

Under alternative C, the containment building would be designed with six separate processing bays as follows: (1) container opening/content sorting, (2) size reduction/physical separation, (3) roasting/retorting and amalgamation, (4) wet chemical oxidation, (5) decontamination, and (6) repackaging/waste characterization. As discussed for alternatives A and B, waste would be processed through each bay as necessary to properly handle each individual type of waste. If processing associated with a particular bay is not required for a specific waste, the bay would be bypassed. Each bay would contain the necessary equipment to conduct the respective activities.

The container opening/content sorting bay and the size reduction/physical separation bay would have the same function as discussed above. Hazardous and mixed waste containers would be opened and their contents sorted by size. Hazardous wastes would be sorted on tables, while mixed wastes would be sorted using glove boxes. Wastes requiring size reduction would be sent to the size reduction/physical separation bay. Additionally, hazardous waste that contains lead would be separated into lead and non­lead components by cutting or disassembling the lead-containing waste items (e.g., removing lead components such as solder or washers from a piece of equipment). After sorting, dismantling, and/or size reduction, hazardous waste lead would not be further processed in the containment building; instead, it would be sent directly to the last bay for repackaging (Hess 1994a).

Approximately 48 cubic meters (1,700 cubic feet) of pumps that contain mercury would be sent to the third bay for roasting and retorting. The mercury that is captured during the process and additional elemental mercury wastes would be amalgamated to meet the land disposal restrictions treatment standards. The amalgamated mercury would be approximately 1 cubic meter (264 gallons) in volume and would be able to be disposed of at the RCRA-permitted disposal vaults. The metal pumps would be reclassified as a low-level waste and would need no further treatment (Hess 1994b).

Approximately 5 cubic meters (170 cubic feet) of the hazardous and mixed waste metal debris that would be sent to the containment building contains reactive metals. This waste would be treated in the fourth bay by wet chemical oxidation to eliminate the reactivity in accordance with the land disposal restrictions treatment standards. Liquid residuals that are generated during the wet chemical oxidation process, approximately 15 cubic meters (530 cubic feet), would be collected in a tank truck for treatment at the non-alpha vitrificationfacility(Hess 1994b).

Bulk equipment and debris would be decontaminated in the fifth bay using technologies such as degreasing, water washing, and/or carbon dioxide blasting. No hazardous lead wastes would be sent to the decontamination bay. Decontamination solutions would be collected in a tank truck for treatment at the non-alpha vitrification facility. Mixed wastes that are successfully decontaminated (i.e., the hazardous component of the waste has been removed) would be reclassified as low-activity equipment waste and managed in accordance with the proposed alternatives for that treatability group. Hazardous wastes that are successfully decontaminated would be recycled. Wastes that are not successfully decontaminated would require further onsite processing.

Wastes would be packaged in the sixth bay. This bay would have equipment to facilitate the packaging of waste from the various bays into a waste container. Mixed wastes that are successfully treated and/or decontaminated (i.e., the hazardous component of the waste has been removed) and the pumps that were roasted/retorted would be reclassified as low-level waste and would be packaged for transport to an onsite low-level waste disposal facility. Amalgamated mercury would be packaged for disposal at RCRA-permitted disposal vaults. Mixed wastes that are not treated and/or decontaminated (i.e., the hazardous component of the waste still remains), hazardous wastes that are not decontaminated, and the dismantled lead hazardous wastes would be repackaged for further processing onsite. Hazardous waste metals that are decontaminated would be reused onsite as a substitute for a new product or would be sold as scrap (Hess 1994a).

Under alternative C, it is estimated that approximately 80 percent of the hazardous and mixed waste would be able to be decontaminated. It is estimated that the quantity of spent decontamination solutions generated during decontamination procedures for both hazardous and mixed wastes would be equal to 50 percent of the influent waste volume to the decontamination unit (Hess 1994b).

PROJECT-SPECIFIC ACTIONS:


Under the no-action alternative, the containment building would not be constructed.

For each alternative, Table B.6-1 presents the volume of wastes to be decontaminated and macroencapsulated.



Alternative A - For each forecast, only mixed waste would be treated in the containment building. The following mixed waste treatability groups would be processed: glass debris, metal debris, equipment, lead, heterogeneous debris, inorganic debris, organic debris, and composite filters.


Alternative B - Only mixed waste would be treated in the containment building. The following mixed waste treatability groups would be processed: glass debris, metal debris, bulk equipment, lead, heterogeneous debris, inorganic debris, and organic debris.

In the maximum forecasts of alternatives A and B, the volume of spent decontamination solution would exceed the available treatment capacity for this waste at the Consolidated Incineration Facility. The containment building would be modified to include a wastewater treatment unit to treat the spent decontamination solutions. The wastewater treatment process would result in a liquid residual, a solid residual, and the remainder which would be discharged to a National Pollutant Discharge Elimination System permitted outfall. The liquid and solid residuals from the wastewater treatment unit would be treated at the Consolidated Incineration Facility.


Alternative C - Both hazardous waste and mixed waste would be processed in the containment building. Hazardous waste treatability groups to be decontaminated and/or treated include metal debris (some of which is reactive), bulk equipment, and lead. Mixed waste treatability groups to be decontaminated and/or treated include metal debris (some of which is reactive), bulk equipment, elemental mercury and mercury-contaminated process equipment.


Table B.6-1. Waste that would be treated between the years 2006 and 2024 in the containment building under each alternative (cubic meters).a,b

Min.
Exp.
Max.
the containment building containment buildingwould not be constructed






A





40,601 m3 decontaminated
(2,136 m
3 annually)

9,439 m3 macroencapsulated
(497 m3 annually)

76,983 m3 decontaminated
(4,052 m3 annually)

18,419 m3 macroencapsulated
(969 m3 annually)

275,684 m3 decontaminated
(14,510 m3 annually)

62,803 m3 macroencapsulated
(3,305 m3 annually)

mixed wastemixed waste only










mixed wastemixed waste only




mixed wastemixed waste only
137,842 m3 decontamination

solution
6,892 m3 liquid residualc
1,378 m3 solid residualc
129,572 m3 discharged to outfall







B




26,062 m3 decontaminated
(1,372 m3 annually)

6,531 m3 macroencapsulated
(344 m3 annually)

51,680 m3 decontaminated
(2,720 m3 annually)

13,358 m3 macroencapsulated
(703 m3 annually)

185,468 m3 decontaminated
(11,000 m3 annually)

39,896 m3 macroencapsulated
(2,350 m3 annually)

mixed wastemixed waste only









mixed wastemixed waste only



mixed wastemixed waste only
92,734 m3 decontamination

solution
4,637 m3 liquid residualc
927 m3 solid residualc
87,170 m3 discharged to outfall





C


11,120 m3 MW decontaminatedd
(586 m3 annually)

3,977 m3 HW decontaminatedd
(209 m3 annually)

23,409 m3 MW decontaminatedd
(1,233 m3 annually)

13,743 m3 HW decontaminatedd
(723 m3 annually)

86,088 m3 MW decontaminatedd
(4,700 m3 annually)

24,325 m3 HW decontaminatedd
(1,280 m3 annually)

a. Source: Hess (1995a).

b. To convert to gallons, multiply by 264.2.

c. Treated in the Consolidated Incineration Facility.

d. Waste volumes MW = mixed waste; HW = hazardous waste.



B.7 DEFENSE WASTE PROCESSING FACILITY


OBJECTIVE:

The Defense Waste Processing Facility is a system for treatment of high-level radioactive waste at SRS. Defense Waste Processing Facility refers to high-level waste pre-treatment processes, the Vitrification Facility, Saltstone Manufacturing and Disposal, radioactive glass waste storage facilities, and associated support facilities. The process used to recover uranium and plutonium from production reactor fuel and target assemblies in the chemical separations areas at SRS resulted in liquid high-level radioactive waste. This waste, which now amounts to approximately 131 million liters (3.46´107 gallons), is stored in underground tanks in the F- and H-Areas near the center of SRS. After its introduction into the tanks, the high-level waste settles, separating into a sludge layer at the bottom of the tanks and an upper layer of soluble salts dissolved in water (supernatant). The evaporation of the supernatant creates a third waste form, crystallized saltcake, in the tanks. See the Final Supplemental Environmental Impact Statement Defense Waste Processing Facility (DOE 1994a) for details.

The Defense Waste Processing Facility is designed to incorporate the highly radioactive waste constituents into borosilicate glass in a process called vitrification and seal the radioactive glass in stainless steel canisters for eventual disposal at a permanent Federal repository located deep within a stable geologic (e.g., rock) formation.

DESCRIPTION:

The Defense Waste Processing Facility system includes processes and associated facilities and structures located in H-, S-, and Z-Areas near the center of SRS. The major parts of the Defense Waste Processing Facility system are listed below:

Pre-treatment (H-Area) - Pre-treatment processes and associated facilities to prepare high­level waste for incorporation into glass at the Vitrification Facility, including:

  • Extended Sludge Processing - a washing process, carried out in selected H­Area high-level waste tanks, to remove aluminum hydroxide and soluble salts from the high-level waste sludge. The facility is built, and the process is presently being tested.
  • In-Tank Precipitation - a process in H­Area to remove cesium through precipitation with sodium tetraphenylborate and strontium and plutonium through sorption onto the sodium titanate solids from the highly radioactive salt solution. The precipitate would be treated by the late wash process; the low radioactivity salt solution that remains would be sent to the Saltstone Manufacturing and Disposal Facility. The In-Tank Precipitation facility is constructed, and testing is nearly complete.
  • Late Wash - a process to wash the highly radioactive precipitate resulting from In-Tank Precipitation to remove a chemical (sodium nitrite) that could potentially interfere with operations in the Vitrification Facility. This H­Area facility is presently being designed and constructed.

Vitrification Facility and associated support facilities and structures (S-Area) - These facilities include:


  • Vitrification Facility - a large building that contains processing equipment to immobilize the highly radioactive sludge and precipitate portions of the high-level waste in borosilicate glass. The sludge and precipitate are treated chemically, mixed with frit (finely ground glass), melted, and poured into stainless steel canisters that are then welded shut. The facility is presently constructed and undergoing startup testing.
  • Glass Waste Storage Buildings - buildings for interim storage of the radioactive glass waste canisters in highly shielded concrete vaults located below ground level. One building is completed; one building is in the planning stage.
  • Chemical Waste Treatment Facility - an industrial waste treatment facility that neutralizes nonradioactive wastewater from bulk chemical storage areas and nonradioactive process areas of the Vitrification Facility. This facility is constructed and in operation.
  • Failed Equipment Storage Vaults - shielded concrete vaults that would be used for interim storage of failed melters and possibly other process equipment that are too radioactive to allow disposal at existing onsite disposal facilities. These vaults would be used until permanent disposal facilities can be developed. Two vaults are nearly constructed; four more vaults are planned for the near future. DOE estimates that a total of approximately 14 vaults would be needed to accommodate wastes generated during the 24-year operating period covered under the Defense Waste Processing Facility Supplemental eis.
  • Organic Waste Storage Tank - A 568,000-liter (150,000-gallon) capacity aboveground tank that stores liquid organic waste consisting mostly of benzene. During radioactive operations, the tank would store hazardous and low-level radioactive waste that would be a byproduct of the vitrification process as a result of processing high-level radioactive precipitate from the In­Tank Precipitation process. The tank is constructed and stores nonradioactive liquid organic waste generated during startup testing of the Vitrification Facility.

Saltstone Manufacturing and Disposal (Z-Area) - Facilities to treat and dispose of the low radioactivity salt solution resulting from the In-Tank Precipitation pre-treatment process, including:

  • Saltstone Manufacturing Plant - a processing plant that blends the low radioactivity salt solution with cement, slag, and flyash to create a mixture that hardens into a concrete-like material called saltstone. The plant is constructed and in operation to treat liquid waste residuals from the F/H-Area Effluent Treatment Facility, an existing wastewater treatment facility that serves the tank farms. The plant is ready for treatment of the low radioactivity salt solution produced by In-Tank Precipitation.
  • Saltstone Disposal Vaults - large concrete disposal vaults into which the mixture of salt solution, flyash, slag, and cement that is prepared at the Saltstone Manufacturing Plant is pumped. After cells in the vault are filled, they are sealed with concrete. Eventually, the vaults will be covered with soil, and an engineered cap constructed of clay and other materials will be installed over the vaults to reduce infiltration by rainwater and leaching of contaminants into the groundwater. Two vaults have been constructed. DOE estimates that 13 more vaults would be constructed over the life of the facility (DOE 1994a).

Note that the treatment, storage, and disposal facilities described as part of Defense Waste Processing Facility are not considered in this eis.

PROJECT-SPECIFIC ACTIONS:


Under each alternative, the Defense Waste Processing Facility would operate until 2018 to process high-level waste stored at SRS.

B.8 E-ARea VAULTS


OBJECTIVE:

The E-Area vaults would provide disposal and storage for solid, low-level, nonhazardous wastes to support continuing SRS operations. As presently planned, the facility would include three types of structures for four designated waste categories: low-activity waste vaults would receive one type of waste; the long-lived waste storage buildings would accept wastes containing isotopes with half-lives that exceed the performance criteria for disposal; a third type of structure divided in two parts, intermediate­level nontritium vaults and intermediate-level tritium vaults, would receive two categories of waste.

DOE Order 5820.2A, "Radioactive Waste Management," establishes performance criteria for the disposal of low-level wastes. A radiological performance assessment is required to ensure that the waste inventory and the proposed disposal method provide reasonable assurance that the performance objectives would be met. The radiological performance assessment projects the migration of radionuclides from the disposed waste to the environment and estimates the resulting dose to people. DOE has completed the radiological performance assessment for the E-Area vaults and has incorporated the results into the waste acceptance criteria to define maximum radionuclide inventory limits that are acceptable for disposal. DOE would construct additional vaults of the current designs or alternate designs that can be demonstrated to achieve the performance objectives.

For purposes of analysis in this eis, low-level wastes that are not stabilized prior to disposal (except for suspect soils and naval hardware) would be certified to meet the waste acceptance criteria for disposal in the low-level waste vaults. The analyses do not distinguish between the waste forms that are sent to vault disposal. It was assumed that the impacts were a function only of the volume of waste disposal (the number of low-activity waste and intermediate-level waste vaults) for each alternative.

DESCRIPTION:

The Waste Management Activities for Groundwater Protection Final Environmental Impact Statement (DOE 1987) and its Record of Decision (53 FR 7557) identified vaults as one of several project­specific technologies considered for new disposal/storage facilities for low-level radioactive waste. One of the actions was construction of a new "vault design" low-level radioactive waste facility in E­Area adjacent to the existing Low-Level Radioactive Waste Disposal Facility.

The E-Area vaults are centrally located between the two chemical separation areas (F-Area and H­Area) near the center of SRS and consist of three types of facilities. Below-grade concrete vaults (referred to as intermediate-level waste vaults) would be used for disposal of containerized intermediate-activity tritiated and nontritiated waste. Above-grade concrete vaults (referred to as low­activity waste vaults) would be used for disposal of containerized low-activity waste. On-grade buildings (referred to as long­lived waste storage buildings) would be used for storage of containerized spent deionizer resins and other long-lived wastes.

Intermediate-Level Waste Vaults

An intermediate-level nontritium vault is a concrete structure approximately 58 meters (189 feet) long, 15 meters (48 feet) wide, and 9 meters (29 feet) deep with a seven-cell configuration. Exterior walls are 0.76 meters (2-1/2 feet) thick; and interior walls forming the cells are 0.46 meter (1­1/2 feet) thick. Walls are structurally mated to a base slab.which is approximately 0.76 meter (2­1/2 feet) thick and extends past the outside of the exterior walls approximately 0.6 meter (2 feet) (WSRC 1994c). An intermediate­level nontritium vault has approximately 4,400 cubic meters (1.55´105 cubic feet) of usable waste disposal capacity (Hess 1995b).

An intermediate-level tritium vault is structurally identical to the intermediate-level nontritium vault except for length and depth. The intermediate-level tritium vault is 2 feet deeper and approximately 57 feet long with a two-cell configuration. The intermediate-level tritium vault has approximately 400 cubic meters (14,000 cubic feet) of usable waste disposal capacity (Hess 1995b). One of the intermediate-level tritium vault cells has been fitted with a silo storage system designed to house tritium crucibles.

Shielding blocks and raincovers are provided during cell loading operations. Reinforced concrete blocks are positioned across the width of a cell to provide personnel shielding from the radioactive materials within the cell. The raincover is a roof-truss-type of steel structure that fits around the cells' walls to completely cover the cell opening. Raincovers are installed on a cell until interim closure is accomplished.

Waste containers placed in an intermediate-level vault cell would be encapsulated in grout. Successive grout layers are cured before installing additional waste containers. A permanent roof slab.of reinforced concrete that completely covers the vault cells would be installed after the cells in a vault have been filled. Final closure would be performed after vaults were filled by placing an earthen cover with an engineered clay cap over the entire vault area (WSRC 1994c).

At this time, one intermediate-level nontritium vault and one intermediate-level tritium vault have each been constructed. It is assumed that future intermediate-level vaults would be constructed in a combined single vault configuration of nine cells housing both tritiated and non-tritiated intermediate-activity waste (Hess 1994e). The vault construction would be identical to the intermediate-activity nontritium vaults except that the structure would be approximately 75 meters (246 feet) long. No silos would be provided for tritium crucibles. The usable disposal capacity of each vault would be approximately 5,300 cubic meters (1.87´105 cubic feet).

Low-Activity Waste Vaults

The low-activity waste vaults are concrete structures approximately 200 meters (643 feet) long by 44 meters (145 feet) wide by 8 meters (27 feet) deep. Each vault contains 12 cells with approximately 30,500 cubic meters (1.07´106 cubic feet) of usable waste disposal capacity. At this time, one low-activity waste vault has been constructed. End, side, and interior walls of each module are 0.61 meter (2 feet) thick. The low-activity waste vault walls are structurally mated to the footers, and the floor slabs are poured between and on top of the footers.

Low-activity waste vaults have a permanent 41-centimeter (16-inch) thick, poured-in-place concrete roof to prevent the infiltration of rainwater and are constructed on poured-in-place concrete pads with sidewalls. When the vaults are filled to capacity, a closure cap would be used to cover the concrete roof to further reduce the infiltration of water. Each cell within the vault has a means of collecting and removing water that enters the vault.

Low-activity waste to be disposed of would be containerized and stacked using an extendible boom forklift. Low-activity waste would be packaged in various approved containers such as steel boxes and Department of Transportation-approved drums. Packaging and stacking would be similar to the engineered low-level trench operation for low-activity waste (see Appendix B.27).

Each low-activity waste vault would be closed in stages. Individual cells would be closed, then the entire vault area would be closed. Low-activity waste vault final closure consists of placing an earthen cover with an engineered clay cap over the entire vault area (WSRC 1994c).

Long-Lived Waste Storage Buildings

The long-lived waste storage buildings would be built on-grade and consist of a poured-in-place concrete slab.covered by a steel, pre-engineered, single-span building. The floor slab would be 15 meters (50 feet) square, and the building would be approximately 18 meters (60 feet) square and 6.1 meters (20 feet) high. The floor slab.would be 0.3 meter (1 foot) thick with integral deep footings and surface containment curbs around each side. The building would extend past the concrete floor slab.on each side. This area would be covered with compacted, crushed stone on three sides, and the fourth side would be covered with a poured­in­place, reinforced concrete pad. This pad would provide an access ramp for vehicle travel into the long-lived waste storage building.

Process water deionizers from Reactors would be stored in the long-lived waste storage building that has been constructed in the E-Area. These deionizers contain carbon-14 which has a half-life of 5,600 years (WSRC 1994b). The building would be able to store a total of 140 cubic meters (4,839 cubic feet) of waste. Wastes would be placed using a forklift and would be containerized and provided with adequate shielding. DOE plans to build additional storage buildings as needed (WSRC 1993b).

After long-lived waste storage buildings are filled with waste containers, the equipment and personnel access doors would be closed and locked. Long-lived waste storage buildings would not be permanent disposal facilities (WSRC 1994c). The disposition of the long-lived waste has not been determined and would be subject to a subsequent National Environmental Policy Act (NEPA) evaluation. Long-lived wastes would continue to be stored for the duration of the 30-year analysis period for each alternative and forecast considered in this eis.

PROJECT-SPECIFIC ACTIONS:



Under the no-action alternative, the E-Area vaults would be used for disposal of low-activity and intermediate-activity wastes. Low-activity wastes planned for disposal in the E-Area vaults include low-activity job.control waste, offsite job­control waste, low-activity equipment waste, and low-activity soils. Nonmixed alpha waste would also be segregated for disposal in low-activity waste vaults. Intermediate-activity wastes planned for disposal in vaults include tritiated job.control waste, tritiated soils, tritiated equipment wastes, and intermediate-activity job.control waste. Long-lived waste would be stored in the long-lived waste storage building.



Under alternative A, the E-Area vaults would be used for disposal of the same low­level waste identified under the no-action alternative.


Under alternative B, the E-Area vaults would be used for disposal of low-activity job.control waste, offsite job.control waste, low-activity soils, low­activity equipment, intermediate-activity job­control waste, tritiated job­control waste, intermediate-activity equipment, tritiated equipment, tritiated soils, and compacted low-level waste. Nonmixed alpha waste would also be segregated for disposal in low-activity waste vaults. Low-activity job.control and equipment waste treated by offsite commercial vendors would also be returned to SRS for disposal in the low-activity waste vaults.


Under alternative C, the E-Area vaults would be used for disposal of the same waste as indicated under alternative B, except for off-site commercial vendor-treated low­activity job.control and equipment waste, from the year 1995 to 2005. After 2006, when the non-alpha vitrification facility begins operation, all low-level waste would be disposed of by shallow land disposal.

Estimated volumes for long-lived waste storage and low-level waste vault disposal for each alternative are presented in Tables B.8-1 and B.8-2.


Table B.8-1. Estimated volumes and number of additional buildings required for storing long-lived waste under each alternative.a


Min.
Exp.
Max.
3,333 m3
24 buildings
A
1,033 m3
7 buildings
3,333 m3
24 buildings
4,672 m3
34 buildings
B
1,033 m3
7 buildings
3,333 m3
24 buildings
4,672 m3
34 buildings
C
1,033 m3
7 buildings
3,333 m3
24 buildings
4,672 m3
34 buildings

a. Source: Hess (1994b).


Table B.8-2. Estimated volumes of low-level waste and number of additional vaults required for each alternative (cubic meters).a



Min.
Exp.
Max.
351,099 m3
10 low-activity waste vaults

28,912 m3
5 intermediate-level waste vaults





A
254,254 m3
9 low-activity waste vaults

15,045 m3
2 intermediate-level waste vaults
356,767 m3
12 low-activity waste vaults

28,912 m3
5 intermediate-level waste vaults
933,637 m3
31 low-activity waste vaults

166,201 m3
31 intermediate-level waste vaults





B
45,546 m3
1 low-activity waste vaults

13,878 m3
2 intermediate-level waste vaults
61,471 m3
1 low-activity waste vaults

27,013 m3
5 intermediate-level waste vaults
250,595 m3
8 low-activity waste vaults

48,730 m3
9 intermediate-level waste vaults





C
70,672 m3
2 low-activity waste vaults

5,831 m3
1 intermediate-level waste vaults
86,170 m3
2 low-activity waste vaults

10,953 m3
2 intermediate-level waste vaults
168,499 m3
5 low-activity waste vaults

16,032 m3
3 intermediate-level waste vaults

a. Source: Hess (1995b).



B.9 EXPERIMENTAL TRANSURANIC WASTE ASSAY FACILITY/ WASTE CERTIFICATION FACILITY


OBJECTIVE:

The Experimental Transuranic Waste Assay Facility, which is not currently operating, is designed to weigh, assay, and x-ray drums of alpha waste to ensure they are properly packaged to meet the waste acceptance criteria of the transuranic waste storage pads, low-activity waste vaults, or RCRA-permitted disposal vaults. The Waste Certification Facility provides certification capabilities for disposal of nonmixed and mixed alpha waste (10 to 100 nanocuries of transuranic activity per gram). The Experimental Transuranic Waste Assay Facility/Waste Certification Facility is designed to accept only vented 55-gallon drums of waste.

DESCRIPTION:

The Experimental Transuranic Waste Assay Facility/Waste Certification Facility would ensure that SRS transuranic waste meet the acceptance criteria established by the Waste Isolation Pilot Plant. The criteria identify the numerous requirements that must be met to allow transuranic waste to be disposed at the Waste Isolation Pilot Plant, including but not limited to packaging, waste characterization, and radiological content.

The overall facility is housed in a metal building in E-Area. The facility was constructed in two parts. The Experimental Transuranic Waste Assay Facility portion is 15 meters (50 feet) wide by 9.1 meters (30 feet) long and 4.3 meters (14 feet) high. The assay bay has the capacity to temporarily hold a 100­drum backlog of waste while operating. The facility handles one drum at a time. Each drum is x­rayed to see if proper waste forms have been packaged and weighed to assist assay calculation. The drum is assayed for alpha radioactivity measured in nanocuries per gram of waste. The weight of the container is subtracted from the weight of the container plus contents to ensure that the assay calculation is done on the waste only (WSRC 1992a).

The Waste Certification Facility portion has a packaging bay measuring 10 meters (33 feet) wide, 16 meters (53 feet) long, and 9 meters (30 feet) high and side offices that are 4.6 meters (15 feet) wide, 5.2 meters (17 feet) long, and 4.3 meters (14 feet) high. The facility was originally designed to certify and band drums in 7-drum arrays and load them for shipment to the Waste Isolation Pilot Plant. The packaging bay is equipped with an 18-metric-ton (20-ton) bridge crane for the loading operations. The packaging bay has the capacity to temporarily hold a 56-drum backlog while operating (WSRC 1992a).

A ventilation system for the facility provides a once-through air source. The assay and packaging bays each have individual air supply systems. The exhaust system that is common to both facilities includes high efficiency particulate air filters and a stack. The assay bay and the packaging bay each have washdown capabilities that drain to collection sumps and are emptied by a pump (WSRC 1992a).

PROJECT-SPECIFIC ACTIONS:

Table B.9-1 presents the volume of waste that would be processed through the Experimental Transuranic Waste Assay Facility/Waste Certification Facility for each alternative.


Under the no-action alternative, the facility would x-ray, weigh, and assay waste 55- and 83-gallon drums. The assay would be performed to check generator packaging and to certify drums of alpha waste for vault disposal. The overall throughput of the facility would range from 14 to 116 cubic meters (3,700 to 30,600 gallons) per year.


For all waste forecasts of alternative A, the facility would assay, treat, and certify the nonmixed and mixed alpha wastefor disposal until the transuranic waste characterization/certification facility began operation in 2007. The average throughput of the facility would range from 67 to 192 cubic meters (15,900 to 51,800 gallons) per year.  

The majority of the mixed alpha waste would be considered hazardous debris in accordance with RCRA land disposal restrictions. DOE would request a treatability variance for macroencapsulation of the mixed alpha waste that was not classified as hazardous debris. The mixed alpha waste would be macroencapsulated by welding the lids of the steel drums. The Waste Certification Facility would be modified to include a drum welding unit to treat the mixed alpha waste and certify this waste for disposal in RCRA-permitted vaults. The nonmixed alpha waste would also be certified in the Waste Certification Facility in accordance with the acceptance criteria of the low-activity waste vaults.


Under alternatives B.and C, the facility would not operate.


Table B.9-1. Volume of waste that would be processed through the Experimental Transuranic Waste Assay Facility/Waste Certification Facility for each alternative (cubic meters).a,b


Min.
Exp.
Max.
40 m3 per year
(1,216 m3 total)





A
67 m3 per year until 2007
(801 m3 total)
108 m3 per year until 2007
(1,303 m3 total)
192 m3 per year until 2007
(2,302 m3 total)
B
Would not operate Would not operate Would not operate
C
Would not operate Would not operate Would not operate

a. Source: Hess (1995a).

b. To convert to gallons, multiply by 264.2



B.10 F/H-ARea EFFLUENT TReaTMENT FACILITY


OBJECTIVE:

The F/H-Area Effluent Treatment Facility is a permitted industrial wastewater treatment facility that decontaminates and treats low-level process water and stormwater contaminated with radioactive and/or chemical constituents. Routine influents accepted by the F/H-Area Effluent Treatment Facility are primarily evaporator condensate from the chemical separations facilities and the tank farms. Approximately 34 percent of the influent to the F/H-Area Effluent Treatment Facility comes from F­Area sources, including the separations facility, cooling and stormwater retention basins, evaporator overheads, and laboratory liquid waste. Influents from H-Area comprise approximately 48 percent of the influent and include the separations facility, cooling and stormwater retention basins, evaporator condensate, tritium laboratory liquid waste, water inside the In-Tank Precipitation dike (an embankment designed to control water runoff), and laboratory liquid waste. The remaining 18 percent of the influent consists of Defense Waste Processing Facility recycle water generated from nonradioactive chemical testing, rainwater and process water, investigation-derived waste from groundwater monitoring wells, and laboratory waste. Roughly 76,000 cubic meters (2.0´107 gallons) per year of wastewater is currently treated at the F/H-Area Effluent Treatment Facility (Todaro 1994). The chemical and radiological constituents of the influent wastewater are presented in Table B.10-1. The contaminants which the F/H-Area Effluent Treatment Facility removes from the influent stream are concentrated into 1 to 2 percent of the original volume. The F/H-Area Effluent Treatment Facility concentrate is pumped to Tank 50H for eventual disposal at the Z-Area Saltstone Manufacturing and Disposal Facility (WSRC 1994a). The decontaminated wastewater is discharged to Upper Three Runs.

The F/H-Area Effluent Treatment Facility was built to replace the old F- and H-Area seepage basins, which, under the 1984 Hazardous and Solid Waste Amendments to RCRA, could not be used after 1988. NEPA documentation (Memo­to­File) was completed in 1986 for construction and operation of the F/H­Area Effluent Treatment Facility. F/H-Area Effluent Treatment Facility operations began in October 1988 (Wiggins 1992).

DESCRIPTION:

The F/H-Area Effluent Treatment Facility process is diagrammed in Figure B.10-1. The facility consists of process wastewater tanks, treated water tanks, double-lined storage basins, and a 0.9­cubic­meter-per-minute (235­gallon-per-minute) water treatment facility (WSRC 1994d). Dilute wastewater streams from various generators at SRS are discharged into process sewers, which drain by gravity to the F- and H-Area lift stations, from which they are pumped to the F/H-Area Effluent Treatment Facility. As previously stated, most of the wastewater influent comes primarily from evaporator condensate generated at the F/H-Area separations areas and tank farms. Another minor contributor is rainwater that collects in various dikes located in radiological areas and near chemical tanks. The separations areas and high-level waste processes require monitoring of non-contact cooling water before it is discharged to the environment to ensure that it is not radioactively contaminated (WSRC 1994e). Radioactively contaminated water is diverted to one of four large, lined basins. Water in the basins is segregated depending on its source and degree of contamination (DOE 1986a). Historically, such diversions occur infrequently. Each diversion is evaluated on a case-by-case basis to determine the proper handling (WSRC 1994e).

Figure B.10-1. F/H-Area Effluent Treatment Facility (ETF).

The F/H-Area Effluent Treatment Facility decontaminates wastewater through a series of steps consisting of pH adjustment, sub.micron filtration, heavy-metal and organic adsorption, reverse osmosis, and ion exchange. The treatment steps concentrate the contaminants into a smaller volume of secondary waste, which is then further concentrated by evaporation. The waste concentrate is eventually disposed of in the Z-Area Saltstone Manufacturing and Disposal Facility. The treated effluent is analyzed to ensure that it has been properly decontaminated and discharged to Upper Three Runs through permitted outfall H-016 (DOE 1986b) if it meets the National Pollutant Discharge Elimination System discharge criteria. The effluent's chemical content is regulated by the F/H-Area Effluent Treatment Facility Wastewater Permit, and the discharge radionuclide limits are set by DOE Order 5400.5, "Radiation Protection of the Public and the Environment."

PROJECT-SPECIFIC ACTIONS:


Under each alternative, the F/H-Area Effluent Treatment Facility would continue to treat low-level radioactively contaminated wastewater. The expected forecast wastewater flow into the F/H­Area Effluent Treatment Facility from current F­ and H­Area operations (based on historical data) is approximately 62,000 cubic meters per year, or 1.8´106 cubic meters over the 30­year analysis period. The volume of F- and H­Area wastewater to be treated at the Effluent Treatment Facility is approximately 14.7´106 cubic meters over 30 years for the maximum forecast and 9.3´105 cubic meters over 30 years for the minimum forecast (Todaro 1994). An increased volume of waste is expected due to the projected increase in environmental restoration activities and operation of the Defense Waste Processing Facility over a 30­year period. Investigation­derived wastes from environmental restoration activities (aqueous liquids from groundwater monitoring wells), which would be treated at the F/H-Area Effluent Treatment Facility, are currently projected at approximately 27,838 cubic meters (7.35´106 gallons) over the 30-year period (Hess 1995a) for the expected waste forecast. For the maximum waste forecast, the volume of investigation­derived wastes to be treated at the F/H­Area Effluent Treatment Facility is estimated to be approximately 44,800 cubic meters (1.18´107 gallons) over the 30-year period. For the minimum waste forecast, the volume of investigation-derived wastes to be treated at the F/H­Area Effluent Treatment Facility is estimated to be approximately 3,964 cubic meters (1.05´106 gallons) over the 30-year period. The Defense Waste Processing Facility is expected to generate approximately 37.8 cubic meters (10,000 gallons) per day of recycle wastewater (at 75 percent attainment) or 22.7 cubic meters (6,000 gallons) per day at 45 percent attainment after radioactive operations have begun. The Defense Waste Processing Facility wastewater would be processed by the tank farm evaporators and the overheads treated at the F/H-Area Effluent Treatment Facility. During nonradioactive startup testing, the Defense Waste Processing Facility is expected to generate approximately 18.9 cubic meters (5,000 gallons) per day of wastewater to be treated directly at the F/H-Area Effluent Treatment Facility. Table B.10­2 presents additional volumes of wastewater to be treated at the F/H­Area Effluent Treatment Facility as a result of Defense Waste Processing Facility recycle and investigation-derived wastes from groundwater monitoring well operations.

Table B.10-1. Chemical and radioactive constituents currently treated at the F/H-Area Effluent Treatment Facility.a


Chemical Constituents Radioactive Constituents
MercuryMercuryGross alpha radioactivity
ChromiumNonvolatile beta/gamma radioactivity
Copper(Dissolved) tritiumtritium
LeadCesiumCesium-137
Zinc
Silver
Aluminum
Iron
Nitrate
Magnesium
Arsenic
Cadmium
Selenium
Silicon
Sulfur
Chlorine

a. Source: WSRC (1994d).



Table B.10-2. Additional volume of wastewater to be treated at the F/H-Area Effluent Treatment Facility over the 30-year analysis period (cubic meters).a,b


Min.
Exp.
Max.


358,966 m3
A

335,092 m3
358,966 m3
375,883 m3
B.

335,092 m3
358,966 m3
375,883 m3
C

335,092 m3
358,966 m3
375,883 m3

a. Source: Todaro (1994); Hess (1995a).

b. To convert to gallons, multiply by 264.2.



B.11 HAZARDOUS WASTE/MIXED WASTE DISPOSAL VAULTS


OBJECTIVE:

DOE Order 5820.2A establishes performance objectives for the disposal of low-level wastes, including mixed low-level wastes. A radiological performance assessment is required to ensure that the waste inventory and the proposed disposal method provide reasonable assurance that the performance objectives of DOE Order 5820.2A will be met. The radiological performance assessment projects the migration of radionuclides from the disposed waste to the environment and estimates the resulting dose to man. DOE has submitted a RCRA permit application to the South Carolina Department of Health and Environmental Control (SCDHEC) requesting permission to construct 10 Hazardous Waste/Mixed Waste Disposal Vaults. A radiological performance assessment will be prepared at a later date to determine the performance of the Hazardous Waste/Mixed Waste Disposal Vault design and establish waste acceptance criteria defining the maximum radionuclide inventory limits that are acceptable for disposal. Based on results from the radiological performance assessment, DOE could determine that alternative disposal methods meeting RCRA design specifications would also achieve the performance objectives of DOE Order 5820.2A for certain SRS mixed wastes. For purposes of analysis in this eis, RCRA disposal capacity has been based on the current Hazardous Waste/Mixed Waste Disposal Vault's design, which conforms to the joint design guidance for mixed waste land disposal facilities issued by EPA and the Nuclear Regulatory Commission in 1987.

DESCRIPTION:

RCRA-permitted disposal vaults were addressed in the Waste Management Activities for Groundwater Protection Final eis, and DOE decided to construct and operate these vaults (53 FR 7557; March 2, 1988). Since then, DOE has submitted a RCRA permit application to SCDHEC to construct 10 Hazardous Waste/Mixed Waste Disposal Vaults in the central portion of SRS about 0.80 kilometer
(0.5 mile) northeast of F-Area. Once the permit application is approved by SCDHEC, the vaults would be constructed and operated. They would be above-grade reinforced concrete vaults designed for the permanent disposal of hazardous and mixed waste generated at various locations throughout SRS. The disposal vaults would be permitted as landfills in accordance with 40 CFR 264, Subpart N, and designated as Buildings 645-1G through 645-10G.

The approximate outside dimensions of each vault would be 62 meters (205 feet) long by 14 meters (46.5 feet) wide by 7.8 meters (25.7 feet) high. Each vault would contain four individual waste cells which could each contain 300 concrete disposal containers or 2,250 55­gallon drums. This is equivalent to a capacity of 2.3 acre-feet or a usable capacity of approximately 2,300 cubic meters (81,200 cubic feet) (Hess 1994e). Wastes would meet land disposal restriction standards prior to placement in the Hazardous Waste/Mixed Waste Disposal Vaults. Liquid wastes would not be disposed in these vaults. Each vault would contain a leachate collection system, leak­detection system, and primary and secondary containment high-density polyethylene liners. The waste would be placed in the cells using a crane and a closed circuit camera/monitoring system. The waste would generally be transported to the vaults in either concrete containers or 55­gallon drums. During the time that waste is being placed in the vault, each individual waste cell would be covered with temporary steel covers. Once each individual vault was filled, a permanent reinforced concrete cap would be added to the structure. After the last vault is sealed, the area surrounding the vaults would be backfilled with soil to the top of the roofs. A cover of low permeability material would be constructed over the top of the soil backfill and the vaults.

Wastes planned for disposal in the Hazardous Waste/Mixed Waste Disposal Vaults would include vitrified mixed wastes from the M-Area Vendor Treatment Facility; stabilized ash and blowdown wastes from the Consolidated Incineration Facility; macroencapsulated wastes from the containment building; gold traps, safety/control rods, In-Tank Precipitation filters, Defense Waste Processing Facility late wash filters, and mercury-contaminated process equipment; and vitrified wastes from the alpha and non­alpha vitrification facilities.

PROJECT-SPECIFIC ACTIONS:


Under the no-action alternative, RCRA-permitted disposal would only be used for the disposal of mixed waste. Mixed waste planned for disposal includes vitrified wastes from the M-Area Vendor Treatment Facility, gold traps, safety/control rods, In-Tank Precipitation filters, and Defense Waste Processing Facility late wash filters. In-Tank Precipitation and Defense Waste Processing Facility late wash filters would not be disposed of immediately because they must be stored for a period of time prior to disposal to allow for offgassing.

Due to the limited amount of treatment under the no-action alternative, only 2,182 cubic meters (77,000 cubic feet) of mixed waste would be suitable for placement in RCRA-permitted disposal over the 30­year analysis period. Because each vault has a usable capacity of 2,300 cubic meters (81,200 cubic feet), a single vault would be sufficient to meet onsite disposal capacity requirements under the no-action alternative. This vault would begin accepting waste in 2002.


Under each of the action alternatives, DOE plans to treat both hazardous and mixed waste (including alpha waste containing 10 to 100 nanocuries per gram transuranics) onsite and send residuals to onsite RCRA-permitted disposal. DOE would build additional vaults as needed to provide for RCRA-permitted disposal capacity needs. The additional vaults would be identical in construction to the initial vault.


Wastes that would be placed in the vaults under alternative A include vitrified wastes from the M-Area Vendor Treatment Facility; stabilized ash and blowdown wastes from the Consolidated Incineration Facility; macroencapsulated mixed wastes treated in the containment building; gold traps, safety/control rods, In-Tank Precipitation and Defense Waste Processing Facility late wash filters, and mercury­contaminated process equipment; and macroencapsulated mixed alpha wastes.


Wastes planned for RCRA-permitted disposal under alternative B.include vitrified wastes from the M-Area Vendor Treatment Facility; stabilized ash and blowdown wastes from the Consolidated Incineration Facility; macroencapsulated mixed wastes treated in the containment building; gold traps, safety/control rods, In-Tank Precipitation and Defense Waste Processing Facility late wash filters, and mercury­contaminated process equipment; vitrified soils and sludges from the non-alpha vitrification facility; and macroencapsulated mixed alpha wastes.


Wastes planned for RCRA-permitted disposal under alternative C include vitrified wastes from the M­Area Vendor Treatment Facility; stabilized ash and blowdown wastes from the Consolidated Incineration Facility; gold traps, safety/control rods, and In-Tank Precipitation and Defense Waste Processing Facility late wash filters; amalgamated radioactive mercury; vitrified hazardous and mixed wastes from the non-alpha vitrification facility; macroencapsulated mixed alpha wastes; and vitrified mixed wastes containing 10 to 100 nanocuries per gram transuranics from the alpha vitrification facility.

Table B.11-1 presents the different volumes of waste that would be disposed and the number of vaults required for each alternative.


Table B.11-1. Estimated volumes of hazardous and mixed wastes and the number of vaults required for each alternative (cubic meters).a,b


Min.
Exp.
Max.
2,182 m3
1 vault




A
46,260 m3
21 vaults
140,025 m3
61 vaults
797,796 m3
347 vaults




B
44,734 m3
20 vaults
47,570 m3
21 vaults
220,513 m3
96 vaults




C
21,803 m3
10 vaults
90,223 m3
40 vaults
254,698 m3
111 vaults

a. Source: Hess (1995a).

b. To convert to gallons, multiply by 264.2.



B.12 HAZARDOUS WASTE STORAGE FACILITIES


OBJECTIVE:

The hazardous waste storage facilities would provide storage capacity for SRS containerized hazardous wastes in accordance with RCRA requirements.

DESCRIPTION:

Hazardous wastes generated at various locations throughout SRS are stored in three RCRA-permitted hazardous waste storage buildings and on three interim status storage pads in B. and N­Areas. These locations are collectively referred to as the Hazardous Waste Storage Facility. For RCRA permitting purposes Building 645-2N is included in the Hazardous Waste Storage Facility permit. However, since Building 645-2N is used for the storage of mixed waste, it is discussed under mixed waste storage in Appendix B.16.

The three RCRA-permitted hazardous waste storage buildings are Buildings 710-B, 645-N, and 645­4N. Buildings 710-B.and 645-4N are completely enclosed structures with metal roofs and sides. Building 645­N is a partially enclosed metal building; two sides of the building are sheet metal while the remaining two sides are enclosed by a chain-link fence with gates. Usable storage capacities of each of the hazardous waste storage buildings are as follows: Building 710­B, 146 cubic meters (5,200 cubic feet); Building 645-N, 171 cubic meters (6,000 cubic feet); and Building 645-4N, 426 cubic meters (15,000 cubic feet) (WSRC 1993e). The three buildings rest on impervious concrete slabs. Building 645­N and Building 710-B.are divided into waste storage cells that have concrete curb.containment systems. Building 645-4N has a single bay with a concrete curb.containment system. In Buildings 645­N and 645-4N, the floor of each storage cell (or, for Building 645-4N, the floor in general) slopes toward an individual sump for the collection of released liquids. Hazardous waste is stored primarily in 55-gallon Department of Transportation-approved drums. However, metal storage boxes may be used to store solid wastes. Containers are stored on wooden pallets, and the boxes have metal risers to elevate them off the floor. Once DOE has accumulated enough containers, they are transported to an offsite RCRA treatment and disposal facility.

The Solid Waste Storage Pads are open storage areas located on the asphalt pads within the fenced area of N-Area. Waste Pad 1 is located between Building 645-2N and Building 645-4N; Waste Pad 2 is located between Building 645-4N and 645-N; and Waste Pad 3 is located east of Building 645-N. Hazardous wasteis stored in 55-gallon Department of Transportation-approved drums or in metal boxes. Only solid wastes are stored on the Solid Waste Storage Pads. The combined usable storage capacity of the Solid Waste Storage Pads is 1,758 cubic meters (62,000 cubic feet) (WSRC 1993e). The asphalt pads are sloped to drain rainwater; the containers are placed on pallets and the metal boxes have risers to prevent rainwater from coming into contact with them. Once DOE has accumulated enough containers, they are transported to an offsite RCRA treatment and disposal facility.

Hazardous wastes are also stored in the interim status storage building, Building 316-M. The building is essentially an above-grade concrete pad with a pavilion-like structure surrounded by a chain-link fence. The pad is curbed on three sides; the fourth side is built to a sufficient elevation to ensure drainage to static sumps within the pad. Hazardous waste is containerized in 55­gallon drums. The building measures 37 meters (120 feet) by 15 meters (50 feet) with an actual storage area of 30 meters (100 feet) by 12 meters (40 feet). The building has maximum usable capacity of 117 cubic meters (4,100 cubic feet).

Hazardous wastes stored in the Hazardous Waste Storage Facility and Building 316-M include, but, are not limited to the following: lead; organic, inorganic, heterogeneous, glass, and metal debris; equipment; composite filters; paint wastes; organic sludges and liquids; soils; inorganic sludges; still bottoms from onsite solvent distillation; and melt waste from the onsite lead melter.

PROJECT-SPECIFIC ACTIONS:


Under the no-action alternative, hazardous wastes would continue to be sent offsite for treatment and disposal. Therefore, additional hazardous waste storage would not be required.


Alternatives A and B - All hazardous wastes would be sent offsite for treatment and disposal or would be incinerated onsite. Accordingly, additional hazardous waste storage would not be required.


Alternative C - All hazardous wastes would be sent offsite for treatment and disposal or treated onsite at the containment building, Consolidated Incineration Facility, or non-alpha vitrification facility. Accordingly, additional hazardous waste storage would not be required.


B.13 HIGH-LEVEL WASTE TANK FARMS



OBJECTIVE:

In F- and H-Areas there are a total of 50 active waste tanks designed to store liquid high-level waste. These tanks and associated equipment are known as the F- and H-Area tank farms. The primary purpose of the tank farms is to receive and store liquid high-level waste until the waste can be treated into a form suitable for final disposal. Liquid high-level waste is an aqueous slurry that contains soluble salts and insoluble sludges, each of which has high levels of radionuclides. Tables B.13-1 and B.13-2 present the chemical and radionuclide composition of the high-level radioactive waste. The potential environmental impacts of storing high-level waste in the tank farms were evaluated in the Double-Shell Tanks for Defense High-Level Radioactive Waste Storage, Environmental Impact Statement (DOE 1980).

Approximately 130,600 cubic meters (3.45´107 gallons) of liquid high-level waste are currently contained in the 50 waste tanks (WSRC 1994f). Collectively, the tanks are at greater than 90 percent of usable capacity. During the next 30 years, DOE's primary objective for its high-level waste program is to remove the waste from the tanks without adequate secondary containment and prepare it for vitrification at the Defense Waste Processing Facility (WSRC 1994g). The potential environmental impacts of operating the Defense Waste Processing Facility and associated high-level waste facilities as they are presently designed were examined in the Final Supplemental Environmental Impact Statement, Defense Waste Processing Facility (DOE 1994a).

Additionally, DOE is obligated under the Federal Facility Agreement executed by DOE, EPA, and SCDHEC in 1993 to remove from service those tanks that do not meet secondary containment standards, that leak, or that have leaked. Of the 50 tanks in service at SRS, 23 do not meet criteria specified in the Federal Facility Agreement for leak detection and secondary containment; these tanks have been scheduled for waste removal (WSRC 1993f).

DESCRIPTION:

The high-level waste tank farms include 51 large underground storage tanks, 4 evaporators (only 2 are operational), transfer pipelines, 14 diversion boxes, 13 pump pits, and associated tanks, pumps, and piping for transferring the waste (WSRC 1991). Tank 16 is empty and will remain so. Tank 16 closure will be addressed under the SRS RCRA Facility Investigation program. The tank farm equipment and processes are permitted by SCDHEC as an industrial wastewater facility under permit number 17,424-IW. Tank 50 is permitted separately under an industrial wastewater treatment permit. Twenty-two of the active tanks are located in F-Area, and 28 are in H­Area (WSRC 1991). Figure B.13-1 lists the status and contents of each individual high­level waste tank.

Figure B.13-2 is a general description of tank farm processes. The tank farms receive waste from a number of sources, primarily in F- and H-Areas. The wastes were produced as the result of the separation of useful products from spent aluminum-clad nuclear fuel and targets. SRS currently generates small amounts of high-level waste as a result of limited production activities. The separations facilities generate two waste streams which are sent to the tank farms: (1) high-heat waste, which contains most of the radionuclides and must be aged in a high-heat waste tank before evaporation, and (2) low-heat waste, which contains a lower concentration of radionuclides and can be sent directly to an evaporator feed tank. A smaller percentage of the total influent to the tank farms is generated from other SRS facilities, including:

  • Receiving Basin for Offsite Fuel/Resin Regeneration Facility
  • Savannah River Technology Center
  • H-Area Maintenance Facility
  • Reactor areas (filter backwash)
  • F/H-Area Effluent Treatment Facility
  • Recycle wastewater from the Defense Waste Processing Facility, when it becomes operational

The supernatant contains mostly sodium salts and soluble metal compounds (mercury, chromium, lead, silver, and barium) with the main radioactive constituent being an isotope of cesium and strontium (WSRC 1992b). To save tank space, supernatant is processed through large evaporators to remove the water, which reduces the liquid volume by approximately 75 percent (WSRC 1994e). The purpose of evaporating the supernatant is to concentrate and immobilize the waste as crystallized salt. Within the evaporator, the supernatant is heated to the boiling point of its aqueous component which induces a vapor phase (called evaporator overheads). The evaporator overheads are condensed and monitored to ensure that they do not contain excessive amounts of radionuclides. If necessary, the overheads pass through a cesium removal column to remove radioactive cesium. Following condensing and monitoring, the evaporator overheads are sent to the F/H-Area Effluent Treatment Facility for final treatment and discharge (WSRC 1991). The concentrated waste remaining after evaporation is transferred to another tank, where it forms into a saltcake. The salt would be processed by In­Tank Precipitation when it becomes operational, where the soluble radioactive metal ions (cesium, strontium, uranium, and plutonium) would be precipitated using sodium tetraphenylborate or adsorbed on monosodium titanate to form insoluble solids. The resulting slurry would be filtered and the solids concentrated. The concentrated precipitate would be sent to the Defense Waste Processing Facility for vitrification, and the filtrate would be transferred to the Saltstone Manufacturing and Disposal Facility for disposition in grout (WSRC 1994d). Refer to the Final Supplemental Environmental Impact Statement, Defense Waste Processing Facility for a detailed discussion of In-Tank Precipitation.

Each tank farm has two single-stage, bent-tube evaporators that concentrate wastes. Of these four evaporators, only two (2H and 2F) are currently operating. The other two (1H and 1F) will no longer be operated due to equipment failures and estimated amounts of waste that would come from the separations facilities. The Replacement High-Level Waste Evaporator is currently scheduled for startup in May 1999. Without the Replacement High-Level Waste Evaporator, the tank farm would run out of required tank space, which would force the Defense Waste Processing Facility to stop vitrifying high-level waste. A project description of the Replacement High-Level Waste Evaporator included in this appendix provides a detailed discussion of this facility.

The primary role of the 2H Evaporator is to evaporate the 221-H separations facility's low­heat waste stream, the Receiving Basin for Offsite Fuel waste, the planned Defense Waste Processing Facility recycle stream, and Extended Sludge Processing washwater. The Defense Waste Processing Facility recycle [projected at 5,700 to 13,600 cubic meters (1.5 to 3.6´106 gallons) per year] and Extended Sludge Processing washwater would add large volumes of waste to the tank farms and evaporators.

Further, the Defense Waste Processing Facility recycle stream cannot be "turned off" in the event of evaporator problems. Therefore, at least 11,400 cubic meters (3.0´106 gallons) of available tank space must be available prior to the startup of the Defense Waste Processing Facility, in addition to the 4,900 cubic meters (1.3´106 gallons) of emergency spare tank capacity required should a waste tank fail. Current projections indicate that approximately 12,500 cubic meters (3.3´106 gallons) of tank space would be available at the startup of the Defense Waste Processing Facility operations, and available tank space would remain between 9,000 and 16,000 cubic meters (2.4 and 4.2´106 gallons) during the Defense Waste Processing Facility's operative years (WSRC 1994e).

The primary role of the 2F Evaporator is to evaporate the 221-F separations facility's low-heat waste, high-heat waste, and the 8,000-cubic meter (2.1´106 gallon) backlog of F-Area high-heat waste in Tanks 33 and 34. Once the backlog is evaporated, the 2F evaporator will become the primary high­heat waste evaporator for F- and H-Area and assist the H-Area evaporator with the Defense Waste Processing Facility recycle and Extended Sludge Processing washwater streams (WSRC 1994e).

The 2H and 2F evaporators are each 2.4 meters (8 feet) in diameter and approximately 4.6 to 5 meters (15 to 16.5 feet) tall with an operating capacity of 6.8 cubic meters (1,800 gallons) (WSRC 1991). Each stainless-steel evaporator contains a heater tube bundle; two steam lifts, which remove the waste concentrate from the evaporator; a de-entrainer, which removes water droplets; a warming coil, which helps prevent salt crystallization within the evaporator; and two steam lances, which also inhibit salt crystallization (WSRC 1991). The evaporator systems also consist of a mercury collection tank, a cesium removal pumptank and column, a supernatantcollection and diverting tank (2F only), and a waste concentrate transfer system.

In approximately 10 years of operation (1982 through 1993), the maximum amount of evaporator supernatant generated annually from the 2F and 2H evaporators combined was approximately 27,300 cubic meters (7.2´106 gallons) (Campbell 1994a). The rate at which the evaporator overheads are generated depends on the heat transfer rate of the evaporator system, the dissolved solids content of the wastewater feed, and the dissolved solids content maintained within the evaporator pot. Waste forecasts were calculated assuming scheduled downtime of the evaporators.

Several tanks are used for purposes other than waste storage: Tanks 22, 48, and 49 are used for In­Tank Precipitation; Tanks 40, 42, and 51 are used for Extended Sludge Processing; and Tank 50 is used as the feed tank for the Z-Area Saltstone Manufacturing and Disposal Facility.

The high-level waste tanks are built of carbon steel and reinforced concrete using one of four designs. DOE plans to remove the high-level waste from the old tanks and transfer it to newer tanks (Type III) with secondary containment. Of the 50 tanks currently in use, 23 (Types I, II, and IV designs) do not meet criteria for leak detection and secondary containment, and 27 tanks (Type III design) do meet these criteria (WSRC 1994g). Table B.13-3 describes each type of tank by the following features: construction dates, capacity, key design features, and the percentage of total waste volume and radioactivity. The Double-Shell Tanks for Defense High-Level Radioactive Waste Storage Environmental Impact Statement contains a detailed discussion of tank designs.

Ventilation systems for the waste storage tanks vary; some have no active ventilation, while others maintain negative pressure (approximately -0.5 inches of water) on the structure to ensure that the direction of unfiltered air flow is into the potentially contaminated structure. For most tank systems, the exhaust air is treated to remove moisture, heated to prevent condensation at the filters, filtered by high efficiency particulate air filters, and monitored for radioactive particulates prior to release into the atmosphere. Exhaust ventilation systems for other waste-handling operations in the tank farms use an air-mover system, high efficiency particulate air filtration, and monitoring for radioactive particulates prior to release into the atmosphere (WSRC 1994h).


The 50 waste tanks currently in use at SRS have a limited service life. The tanks are susceptible to general corrosion, nitrate-induced stress corrosion cracking, and pitting and corrosion. The concentrations and volumes of incoming wastes are controlled to prevent corrosion of the carbon steel tanks. Requirements for accepting waste into the tank farms for storage and evaporation are determined by a number of safety and regulatory factors. These are specified in a document which discusses tank farm waste acceptance criteria, and specifies limits for incoming waste (WSRC 1994i).

In the history of the tank farms, nine of the tanks have leaked detectable quantities of waste from the primary tank to secondary containment with no release to the environment. A tenth tank, Tank 20, has known cracks above the level of the stored liquid; however, no waste has been identified leaking through these cracks (WSRC 1994d). A history of tank leakage and spills is presented in Table B.13­4.

Twenty­three out of the 50 tanks currently in use (Tanks 1 through 24 except for Tank 16) and their ancillary equipment do not meet secondary containment requirements (WSRC 1993f).

According to the Federal Facility Agreement executed by DOE, EPA, and SCDHEC, liquid high-level waste tanks that do not meet the standards set forth in the Agreement may be used for continued storage of their current waste inventories. However, these waste tanks are required to be placed on a schedule for removal from service (WSRC 1993f).

According to the waste removal plan, salt would be removed from the Type III tanks first, and these tanks would be reused to support tank farm evaporator operations and to process Defense Waste Processing Facility recycle wastewater. The first sludge tanks to be emptied would be old­design tanks, which would then be removed from service. The waste removal program includes removing salt and sludge by mechanical agitators, cleaning the tank interior by spray washing the floor and walls, and steam/water cleaning the tank annulus if necessary (WSRC 1994g). Waste removal equipment consists of slurry pump support structures above the tank top; slurry pumps (typically three for salt tanks and four for sludge tanks); water and electrical service to the slurry pumps; motor and instrument controls; tank sampling equipment; and interior tank washwater piping and spray nozzles (WSRC 1994g).

Each tank is currently being fitted with waste removal equipment, including slurry pumps and transfer jets. According to current operating plans and projected funding, by 2018 DOE expects that the high-level wastes at SRS would have been processed into borosilicate glass, and the tanks would be empty (DOE 1994a). This schedule is based on successful completion of several key activities that must be accomplished before waste removal can begin. These include operation of the in-service evaporators, restart and operation of Extended Sludge Processing, startup and operation of In-Tank Precipitation, and startup and operation of the Defense Waste Processing Facility (WSRC 1993f).

PROJECT-SPECIFIC ACTIONS:


Under each alternative, the tank farms would continue to receive waste (including Defense Waste Processing Facility recycle wastewater), in Type III tanks, operate the evaporators to reduce the volume of waste, construct and begin operation of the Replacement High-Level Waste Evaporator, proceed with waste removal operations as required by the Federal Facility Agreement, and build no new tanks. Table B.13-5 presents volumes of waste to be stored and treated for each alternative.

Table B.13-1. Typical chemical composition of SRS liquid high-level waste.


Component
Sludgea,b, percent by weight
SupernatantSupernatantc, percent by weight
Sodium nitrate2.83 48.8
Sodium nitrite
-
12.2
Sodium hydroxide3.28 13.3
Sodium carbonate
-
5.21
Sodium tetrahydroxo aluminum ion
-
11.1
Sodium sulfate, anhydrous
-
5.99
Sodium fluoride
-
0.18
Sodium chloride
-
0.37
Sodium metasilicate
-
0.14
Sodium chromate
-
0.16
Nickel (II) hydroxide 1.94
-
MercuryMercury (II) oxide 1.6
-
Uranyl hydroxide3.4
-
Iron oxide30.1
-
Aluminum oxide32.9
-
Manganese oxide0.51
-
Silicon oxide5.9
-
Zeolite3.7
-

a. Source: WSRC (1992b).

b. Analysis of insoluble solids (dry basis).

c. Analysis of soluble solids (dry basis).



Table B.13-2. Typical radionuclide content of combined supernatant, salt, and sludge in tanks in the F- and H-Area tank farms (curies per liter).a


F-Area tanks
H-Area tanks




Radionuclide




Composite
Sample highest value
Sample lowest value




Composite
Sample highest value
Sample lowest value
TritiumTritium
-
-
-
0.00108
-
-
Strontium-890.0232 0.291- 0.0248 5.02
-
Strontium-900.951 47.60.00145 1.54 9.252.91´10-4
Yttrium-900.951 47.60.00145 1.53 9.252.91´10-4
Yttrium-910.0396 0.502
-
0.0449 0.925
-
Zirconium-950.0608 0.766
-
0.0766 1.51
-
Niobium-950.135 1.66
-
0.166 3.17
-
Ruthenium-1060.0254 0.2062.51´10-6 0.0925 1.35
-
Rhodium-1060.0254 0.2062.51x10-6 0.0925 1.35
-
CesiumCesium-1371.03 3.430.0661 1.51 3.430.0114
Barium-2370.951 3.170.0608 1.40 3.170.0103
Cerium-1440.370 2.91
-
1.14 1.93
-
Praeseodymium-1440.370 2.91
-
1.14 1.93
-
Promethium-1470.262 1.724.76´10-4 0.978 10.302.40´10-5
Uranium-2352.22´10-8 1.61´10-7 1.48´10-9 8.72´10-9 9.78´10-8 1.19´10-10
Uranium-2388.72´10-7 7.66´10-6 1.66´10-8 5.55´10-8 1.03´10-6 1.85´10-11
PlutoniumPlutonium-238 4.49´10-5 6.08´10-4
-
0.0243 0.106
-
PlutoniumPlutonium-239 2.59´10-4 0.002034.23´10-6 2.32´10-4 7.66´10-4 2.59´10-8
PlutoniumPlutonium-240 7.93´10-5 5.55´10-4 8.98´10-7
-
-
-
PlutoniumPlutonium-241
-
-
-
0.0251
-
-
Americium-241
-
-
-
3.17´10-6
-
-
Curium-2440.00225 0.00248
-
2.22´10-5 2.54´10-4
-

a. Source: WSRC (1992b).


Table B.13-3. F- and H-Area high-level waste tank features.a






Tank type




Construction date




Capacity of
each tank





Key design features
Percent of total waste stored in this tank type
Percent of total
radioactive content stored in this tank type
I
1951-1953
2.8´106 liters
(7.4
´105 gallons)
1.5 meter (5-foot) high secondary containment pans

Active waste cooling systems
12
27
II
1955-1956
4´106 liters
(1.06
´106 gallons)
1.5 meter (5-foot) high secondary containment pans

Active waste cooling systems

4
8
III
1967-1981
4.9´106 liters

(1.3´106 gallons)

Full height secondary containment

Active waste cooling system

77
64
IV
1958-1963
4.9´106 liters

(1.3´106 gallons)

Single steel tank, no secondary containment

No active waste cooling systems

7
<1

a. Sources: Main (1991); Wells (1994).



Table B.13-4. High-level waste tank leakage and spill history.


Tank Number
Tank Type
Date
Occurrence
1-9
I
-
Leakage from primary tank to secondary containment with no release to the environmenta
8
I
1961

Fill-line encasement leaked approximately 5,700 liters (1,500 gallons), causing soil contamination and potential groundwatergroundwater contaminationa
16
II
1972
Leakage of approximately a few tens of gallons from secondary containment to the environmentb
13
II
1983
Spill of approximately 380 liters (100 gallons)c
37
III
1989
Transfer line leaked approximately 225 kilograms (500 pounds) of concentrated (after volume reduction in evaporator) wasted

a. Source: Odum (1976).

b. Source: Poe (1974).

c. Source: Boore et al. (1986).

d. Source: WSRC (1992c).

Note: These leak sites have been cleaned up or stabilized to prevent the further spread of contamination and are monitored by groundwater monitoring wells established under SRS's extensive groundwater monitoring program. Remediation and environmental restoration of contaminated sites at the F- and H-Area Tank Farms will be undertaken when waste removal plans for the tanks are completed and surplus facility deactivation and decommissioning plans are developed.



Table B.13-5. Volumes of waste to be stored and treated at the F- and H-Area high-level waste tank farms (cubic meters).a,b,c,d


Min.
Exp.
Max.
130,581 m3 existing inventory
22,212 m3 new waste




A
130,581 m3 existing inventory
12,099 m3 new waste
130,581 m3 existing inventory
22,212 m3 new waste
130,581 m3 existing inventory
27,077 m3 new wastee.




B
130,581 m3 existing inventory
12,099 m3 new waste
130,581 m3 existing inventory
22,212 m3 new waste
130,581 m3 existing inventory
27,077 m3 new waste




C
130,581 m3 existing inventory
12,099 m3 new waste
130,581 m3 existing inventory
22,212 m3 new waste
130,581 m3 existing inventory
27,077 m3 new waste

a. Source: Hess (1994f, g); WSRC (1994f).

b. To convert to gallons, multiply by 264.2.

c. Waste volumes are not additive because newly generated waste volume would be reduced by approximately 75 percent via evaporation.

d. Under all alternatives, the Replacement High-Level Waste Evaporator would begin operation in May 1999.

e. The 30-year maximum waste forecast indicates that, in order to empty the tanks as planned by the year 2018, the existing evaporators would have to be operated at higher rates.



B.14 M-ARea AIR STRIPPER


OBJECTIVE:

The M-Area Air Stripper treats the M-Area groundwater plume that is contaminated with organic solvents as part of environmental restoration.

DESCRIPTION:

The M-Area Air Stripper (also called the M-1 Air Stripper), located at Building 323­M, is part of the pump-and-treat remedial action system designed to remove organic solvents from a groundwater contaminant plume beneath M­Area. Volatile organic compounds of concern include trichloroethylene and tetrachloroethylene. The system consists of an air stripper, 11 recovery wells, an air blower, an effluent-discharge pump, an instrument air system, a control building, and associated piping, instrumentation, and controls. The average water feed rate to the air stripper is approximately 1.9 cubic meters (500 gallons) per minute. The National Pollutant Discharge Elimination System permit requires the treated effluent to have a concentration of not more than 5 parts per billion each of trichloroethylene and tetrachloroethylene. Concentrations of volatile organic compounds in the treated effluent have consistently been less than the detection limit of 1 part per billion. A 20-inch line transports treated effluent from the air stripper to Outfall M-005 in accordance with National Pollutant Discharge Elimination System permit criteria.

During construction of groundwater monitoring wells, DOE generates well development water; during routine sampling of SRS groundwater monitoring wells, DOE generates well purge water. DOE collects the development and purge water (investigation-derived waste) in a tank truck and transports it to the M­Area Air Stripper for treatment.

PROJECT-SPECIFIC ACTIONS:


Table B.14­1 presents volumes of hazardous investigation-derived waste from groundwater monitoring wells to be treated in the M­Area Air Stripper under each alternative. These volumes represent a very small portion of the throughput of the M-Area Air Stripper; between 5,000 and 32,000 cubic meters (1.32´106 and 8.45´106 gallons) over
30 years versus approximately 13,000 cubic meters (3.43
´106 gallons) per minute of groundwater.


Table B.14-1. Volumes of investigation-derived waste from groundwater monitoring wells to be treated in the M-Area Air Stripper (cubic meters).b



Min.
Exp.
Max.
31,233 m3c
A
5,369 m3d 31,233 m331,495 m3e
B
5,369 m3 31,233 m331,495 m3
C
5,369 m3 31,233 m331,495 m3

a. Source: Hess (1995a).

b. To convert to gallons, multiply by 264.2.

c. The initial annual amount would be 800 cubic meters (2.11´105 gallons). Due to the increase in groundwater monitoring well activities under environmental restoration, the annual quantity would increase to 1,286 cubic meters (3.4´105 gallons).

d. The annual amount would vary from 124 cubic meters (32,800 gallons) to 528 cubic meters (139,000 gallons) and would average 179 cubic meters (47,300 gallons).

TC

e. The annual amount would vary from 806 cubic meters (2.13´105 gallons) to 1,297 cubic meters (3.43´105 gallons) and would average 1,050 cubic meters (277´105 gallons) per year.



B.15 M-ARea VENDOR TReaTMENT FACILITY


OBJECTIVE:

The M-Area Vendor Treatment Facility would provide a vitrification process to treat M-Area electroplating wastes to meet the land disposal restrictions criteria. The wastes to be treated include the following six waste streams which were the basis of the initial treatability studies and procurement of the vitrification subcontractor:

- M-Area plating-line sludge from supernatant treatment

- M-Area high-nickel plating-line sludge

- M-Area sludge treatability samples

- Mark 15 filtercake

- Plating-line sump material

- Nickel plating-line solution

The potential impacts of treating these six waste streams were considered in an Environmental Assessment (DOE 1994b) and a Finding of No Significant Impact issued in August 1994. These six mixed waste streams constitute approximately 2,471 cubic meters (87,300 cubic feet) of mixed waste (Hess 1995a).

Under the Federal Facility Compliance Act, DOE must develop site-specific plans for the treatment of mixed wastes to the standards established by RCRA. The SRS Proposed Site Treatment Plan identified two additional types of mixed waste for which treatment by the M-Area Vendor Treatment Facility was determined to be the preferred option:

- uranium/chromium solution

- soils from spill remediation

These mixed wastes streams [approximately 18 cubic meters (635 cubic feet)] would be introduced directly to the vitrification unit. The treatment of these two additional wastes would not appreciably alter the processes or timeframe for operation of the M-Area Vendor Treatment Facility. Final decisions regarding the treatment of these wastes would be made in conjunction with ongoing negotiations with the State of South Carolina pursuant to the Federal Facility Compliance Act.

DESCRIPTION:

The M-Area Vendor Treatment Facility would be a temporary vitrification facility; it has not yet been constructed. Its operation would be linked to the existing M-Area Liquid Effluent Treatment Facility to treat the electroplating sludges stored in the Process Waste Interim Treatment/Storage Facility tanks, waste flushes from the tanks, and drummed wastewater sludge stored in the M-Area mixed waste storage building. The wastes would be blended in existing M-Area tanks. Stabilizing chemicals and glass-forming materials would be added to the mixture, which would then be fed to the vitrification unit.

The offgas scrubber liquid from the vitrification unit would be treated by the M-Area Liquid Effluent Treatment Facility, which discharges to Outfall M-004 in accordance with National Pollutant Discharge Elimination System permit limits. M-Area Liquid Effluent Treatment Facility filtercake and filter media generated from the treatment of the offgas scrubber liquid effluent would be returned to the Process Waste Interim Treatment/Storage Facility tanks for blending with other waste feed to the vitrification unit.

Molten glass from the vitrification unit would be discharged either directly to 71-gallon drums or to a gem-making machine. The gem-making machine consists of a gob cutter that cuts the glass stream into small balls of glass that drop onto a steel cooling disk where they harden to form glass gems with a flattened marble appearance. The gems are then dropped from the cooling disk into a hopper or 71­gallon drum.

The vitrification unit is sized to treat the entire volume of design-basis wastes in one year. It is anticipated that the 3.03´106 kilograms (6.26´105 pounds) of M-Area wastes would be reduced to 1.12´106 kilograms (5.09´105 pounds) of glass. A total waste volume reduction of approximately 83 percent would be expected (WSRC 1994j).

PROJECT-SPECIFIC ACTIONS:


Under the no­action alternative, the facility would treat the original six waste streams.


Under each alternative except the no-action alternative, the M­Area Vendor Treatment Facility would treat the six original waste streams and two additional waste streams as described in the Objective section (WSRC 1995).


B.16 MIXED WASTE STORAGE FACILITIES


OBJECTIVE:

The mixed waste storage facilities would provide storage capacity for SRS containerized mixed wastes in accordance with RCRA and DOE Order 5820.2A requirements.

DESCRIPTION:

DOE would store containerized mixed waste in Building 645-2N, Building 643-29E, Building 643­43E, Building 316-M, and on the 315-4M storage pad and Waste Storage Pads 20 through 22. Each of these mixed waste container storage facilities is discussed below.

Three buildings are used to store mixed waste at SRS. Building 645-2N is a RCRA-permitted facility and is located in the Hazardous Waste Storage Facility in N-Area. Building 645-2N is a steel-framed building with sheet metal siding and an impervious concrete floor. The building is divided into four waste storage cells, and each cell has a concrete dike containment system. The floor of each storage cell slopes toward an individual sump for the collection of released liquids. The actual storage area for the four cells combined is approximately 60 meters (196 feet) by 14 meters (46 feet). The building has usable storage capacity of approximately 558 cubic meters (19,700 cubic feet) (WSRC 1994k). Mixed waste is primarily containerized in 55-gallon drums or steel boxes. The 55-gallon drums are used to store both liquid and solid wastes; metal storage boxes are used to store only solid wastes. Containers are stored on wooden pallets, and the boxes have metal risers which elevate the bottoms of the containers off the floor.

Two of the mixed waste storage buildings, Building 643-29E and Building 643-43E, have interim status and are located in E­Area. Building 643-43E was constructed under the approved "General Plant Project" Categorical Exclusion (CX 9004020, Project S-2842, October 5, 1990). The buildings are similar in design and construction; only the dimensions are different. The buildings are metal structures with I-beam frames, sheet metal roofing, partial sheet metal siding, and concrete pad floors. The outside walls of each building consist of chain-link fencing from the ground to a height of about 1.5 meters (5 feet). The concrete pads are surrounded by reinforced concrete dikes to provide secondary containment. In Building 643-29E, the floor slopes towards a sump to collect released liquids or other liquids that enter the storage area. The floor in Building 643-43E is level. Mixed waste is stored in 55­gallon drums and metal storage boxes; if necessary, concrete culverts are used for shielding. Waste containers are elevated off the floor to prevent the container bottoms from contacting accumulated liquids on the floor. Drums are placed on pallets and the metal boxes are constructed with metal risers. Other containers such as culverts are also elevated using devices such as pallets, risers, or wooden or metal blocks. Building 643-29E is 18 meters (60 feet) by 18 meters (60 feet) in size with an actual storage area of 15 meters (50 feet) by 15 meters (50 feet). The maximum usable storage capacity is 62 cubic meters (2,200 cubic feet) (Hess 1995a). Building 643­43E measures 49 meters (160 feet) by 18 meters (60 feet) in size with an actual storage area of 46 meters (150 feet) by 15 meters (50 feet) and a maximum usable storage capacity of 619 cubic meters (21,900 cubic feet) (WSRC 1994k).

Mixed waste is also stored in an interim status storage building (Building 316-M) in M-Area. The building is essentially an above-grade concrete pad with a pavilion-like structure surrounded by a chain-link fence. The pad is curbed on three sides with the fourth side built to a sufficient elevation to ensure drainage to static sumps within the pad. Mixed waste management practices in the M-Area building are similar to management practices in the N- and E-Area storage buildings. Mixed waste is primarily containerized in 55­gallon drums or steel boxes. The building measures 37 meters (120 feet) by 15 meters (50 feet) with an actual storage area of 30 meters (100 feet) by 12 meters (40 feet) and a maximum usable capacity of 117 cubic meters (4,100 cubic feet) (WSRC 1994k).

Three above-grade concrete pads in E-Area would be used to store mixed waste. DOE has submitted (in May 1992) a permit application for Waste Storage Pads 20, 21, and 22. Each waste storage pad consists of a concrete pad enclosed by a chain link fence but exposed to the elements. To contain leaks and direct rainwater, the waste storage pads have curbs and sloped foundations that drain to sumps. Mixed waste would be stored in 55-gallon drums and carbon steel boxes; concrete culverts and casks are used for shielding. Only solid waste forms would be stored on the waste storage pads. The pad dimensions are: Pad 20 [46 meters by 18 inches (150 feet by 60 feet)], Pad 21 [46 meters by 16 meters (150 feet by 54 feet)], and Pad 22 [52 meters by 16 meters (170 feet by 54 feet)]. The pads have a combined usable storage capacity of 2,056 cubic meters (72,600 cubic feet) (Hess 1995a).

DOE has submitted a RCRA permit application requesting interim status for a storage pad in M-Area, Pad 315-4M, that would be used to store containerized vitrified mixed wastes from the M-Area Vendor Treatment Facility and stabilized ash and blowdown wastes from the Consolidated Incineration Facility. Pad 315-4M is a concrete pad that is completely fenced and exposed to the elements. The combination of curbing and a sloped foundation prevents run-on and directs rainwater to a stormwater drain that empties to Outfall M­001 in accordance with National Pollutant Discharge Elimination System permit limits. Mixed wastes are stored in 55­gallon drums, carbon steel boxes, and 71-gallon square steel drums. The pad measures 41 meters (135 feet) by 61 meters (200 feet) with an actual storage area of 41 meters (134 feet) by 61 meters (199 feet) and a maximum usable capacity of 2,271 cubic meters (80,000 cubic feet) (WSRC 1994k).

PROJECT-SPECIFIC ACTIONS:


Under the no-action alternative, mixed non-alpha waste that is currently stored on the transuranic waste storage pads (i.e., waste with less than 10 nanocuries per gram of transuranics) would be transferred to Waste Storage Pads 20, 21, and 22. Due to DOE's limited capacity to treat mixed waste, the majority of mixed wastes would continue to be stored under the no-action alternative. RCRA­permitted disposal capacity would not be available until the year 2002. Accordingly, mixed waste that ultimately would be disposed in the RCRA­permitted disposal vault would continue to be stored in the mixed waste storage buildings and pads until the vault is ready to receive waste.

The expected waste generation forecast indicates that approximately 1.84´105 cubic meters
(6.49´106 cubic feet) of containerized mixed waste would be placed in RCRA storage over the next 30 years. The mixed waste storage buildings and pads (645-2N, 643-29E, 643­43E, 316-M, 315-4M and Pads 20 through 22) would reach capacity by the year 1998. In order to accommodate future mixed waste storage needs, DOE plans to build additional mixed waste storage buildings as needed. Building 643­43E would serve as the prototype for future buildings. Each building would have a usable storage capacity of 619 cubic meters (22,000 cubic feet). Approximately 291 additional mixed waste storage buildings would be needed over the next 30 years (Hess 1995a).

Under the no-action alternative, Pad 315-4M would be used to store containerized vitrified mixed wastes from the M-Area Vendor Treatment Facility. These wastes would be stored on the Pad until RCRA-permitted disposal became available in the year 2002.

In order to accommodate future mixed waste storage needs prior to the availability of treatment and disposal capacity, DOE would build additional mixed waste storage buildings as needed. Table B.16­1 presents the maximum storage requirements, and the year they would be needed.


Table B.16-1. Mixed waste storage requirements for each alternative.a


Min.
Exp.
Max.
291 additional buildings (limited treatment)

A
45 additional buildings in 2008
79 additional buildings in 2005

757 additional buildings in 2005
B
39 additional buildings in 2008
79 additional buildings in 2005
652 additional buildings in 2005
C
39 additional
buildings in 2008
79 additional buildings in 2005
652 additional buildings in 2005

a. Source: Hess (1995a).



Under alternatives A, B, and C, Pad 315­4M would be used to store containerized vitrified mixed wastes from the M­Area Vendor Treatment Facility and stabilized ash and blowdown wastes from the Consolidated Incineration Facility. These wastes would be stored on the Pad until RCRA-permitted disposal became available in the year 2002. Storage capacity on Pad 315­4M is sufficient to accommodate these wastes until disposal capacity becomes available. The maximum volume stored would be reached in the year 2001 for each alternative. Table B.16­2 presents maximum storage volumes.


Table B.16-2. Estimated amount of mixed waste that would be stored on Pad 315­4M (cubic meters).a,b


Min.
Exp.
Max.
2,271 m3
A
679 m3
733 m3
2,271 m3
B
938 m3
1,102 m3
2,271 m3
C
938 m3
1,102 m3
2,271 m3

a. Source: Hess (1995a).

b. To convert to cubic feet, multiply by 35.31.



B.17 NEW WASTE TRANSFER FACILITY NEW WASTE TRANSFER FACILITY


OBJECTIVE:

The New Waste Transfer Facility is designed to be a highly reliable and flexible receipt and distribution point for the Defense Waste Processing Facility recycle and inter-tank farm waste streams (WSRC 1994e). No processing would occur in the New Waste Transfer Facility (WSRC 1993f).

The New Waste Transfer Facility (also referred to as H-Diversion Box-8) was built to replace the operation of H-Diversion Box-2 and would allow H-Diversion Box-2 to serve only assigned tanks involved in waste removal operations. The New Waste Transfer Facility is currently scheduled to be connected to the Defense Waste Processing Facility and the tank farm in mid­1995 and begin operation in late 1995.

The New Waste Transfer Facility was constructed as a categorical exclusion under then-current NEPA guidelines (52 FR 47662). The startup date is scheduled for November 1995 (WSRC 1994e).

DESCRIPTION:

The New Waste Transfer Facility consists of five adjacent cells: four each contain one pump tank and serve as pump pits; the fifth cell is a large diversion box. The pump pits and diversion box would be housed in one section of the building, and a second section would contain the local instrumentation and operations equipment and controls. The facility would be equipped with an enclosed overhead crane/camera system for remote maintenance (WSRC 1992d). The facility would handle transfers between the Defense Waste Processing Facility and the H-Area tank farm, between the F-Area tank farm and H-Area tank farm, between the F/H-Area Effluent Treatment Facility and H-Area tank farm, and intra-tank transfers within the H-Area tank farm (WSRC 1993g).

The New Waste Transfer Facility is expected to handle the following waste streams:

- High-heat waste (i.e., liquid high-level waste that contains a major portion of radioactivity)

- Low-heat waste (i.e., liquid high-level waste that contains a reduced concentration of radionuclides)

- High-heat and low-heat supernatant

- Aged high-heat and low-heat waste sludge slurries

- Reconstituted salt (re-dissolved salt)

- In-Tank Precipitation washwater

- Extended Sludge Processing washwater

- Defense Waste Processing Facility late wash process washwater

- Defense Waste Processing Facility aqueous recycle waste from the vitrification facility

- Receiving Basin for Offsite Fuel wastewater (WSRC 1993g)

The ventilation system for pump tanks and pump tank cells includes a discharged high efficiency particulate air filter that removes airborne radionuclides from the air passing over the pump pits and through the pump tanks and diversion box. The filter equipment is housed in a separate concrete­shielded building. An emergency diesel generator would serve as backup if the main power supply were interrupted (WSRC 1993g).

PROJECT-SPECIFIC ACTIONS:


Under each alternative, the New Waste Transfer Facility would begin operation according to the planned schedule to facilitate liquid high-level waste transfers between the Defense Waste Processing Facility and the F- and H-Area tank farms.


B.18 NON-ALPHA VITRIFICATION FACILITY


OBJECTIVE:

The non-alpha vitrification facility would provide treatment for liquid, soil, and sludge wastes, primarily resulting from environmental restoration and/or decontamination and decommissioning activities, for which treatment capacity is not otherwise available at SRS.

DESCRIPTION:

DOE would construct a non-alpha vitrification facility for the treatment of mixed, hazardous, and low­level wastes under alternative C and the expected and maximum forecasts of alternative B. It would not be built under the no-action alternative, alternative A, or the minimum forecast of alternative B. The facility is targeted to begin operating in the year 2006. Activities that would be conducted in the non-alpha vitrification facility can generally be broken down into three steps: preparation of wastes for treatment; vitrification; and treatment of byproducts generated during the vitrification process. Each of these steps is discussed in more detail below.

In the first step, waste containers would be opened and the soils and concrete would be sorted. In alternative B, the containerized waste would consist solely of sludges. In alternative C, solid and liquid wastes would also be treated. Therefore, an additional process in alternative C would be to shred the solid wastes to approximately 1/8 inch in size using shredder shears and/or bandsaws. Soils and concrete would be processed through a sorting operation to separate contaminated and uncontaminated materials. Concrete waste forms would be ball-milled and then sorted. Soils and concrete that were uncontaminated would be reused onsite as backfill, and the contaminated soils and concrete would be vitrified. It is expected that 60 percent of the mixed waste and low-activity waste soils and concrete would be vitrified, and the remaining 40 percent would be used as backfill. For suspect soils, it is expected that 40 percent would be vitrified, and the remaining 60 percent would be used as backfill. Frit and additives would be added to the waste, and the mixture would be sent to the thermal pretreatment unit (Hess 1994a).

The first phase of vitrification is thermal pretreatment. During thermal pretreatment, the carbon content of the waste would be reduced in order to produce a higher-quality glass matrix. Then the waste would be vitrified (i.e., fused into a solid waste matrix) in a high temperature melter. Gases produced during the vitrification process would be sent through an afterburner and an offgas treatment system. The afterburner would destroy remaining hazardous organic compounds prior to treatment in the offgas system. The offgas system would scrub the gases to minimize the release of remaining hazardous constituents or particulates to the atmosphere. Liquids generated by the offgas system would be evaporated and recondensed. The condensed overheads would be sent to a dedicated wastewater treatment unit for the treatment of mercury, trace radionuclides, and other materials. The closed-loop wastewater treatment system would ensure that once treated, the wastewater would be returned to the offgas system for reuse. Vitrified wastes would be sent either to RCRA-permitted disposal vaults or to shallow land disposal. It is assumed that 50 percent of the treated mixed and hazardous wastes would require RCRA-permitted disposal, and the remaining 50 percent could be disposed of as low-level waste (Hess 1994a).

PROJECT-SPECIFIC ACTIONS:


Under the no-action alternative and each waste forecast of alternative A, the facility would not be constructed.


For the expected and maximum waste forecasts of alternative B, only mixed wastes would be treated in the non-alpha vitrification facility. The mixed waste treatability groups to be processed include soils, organic sludge, and inorganic sludge. Table B.18­1 presents the volumes that would be treated.

For the expected waste forecast of alternative B, the feed rate to the non-alpha vitrification facility would be approximately 302 cubic meters (10,700 cubic feet) per year of sludges and approximately 2,790 cubic meters (98,500 cubic feet) per year of soils.


For the maximum waste forecast of alternative B, the feed rate to the non-alpha vitrification facility would be approximately 400 cubic meters (14,100 cubic feet) per year of sludges and approximately 15,000 cubic meters (5.30´105 cubic feet) per year of soils.


For the minimum waste forecast of alternative B, the non-alpha vitrification facility would not be built. Insufficient waste volumes were forecasted for the minimum case to warrant construction of the non-alpha vitrification facility. Mixed waste soils and sludges would be incinerated at the Consolidated Incineration Facility after modifications to accommodate the treatment of such materials.


For each waste forecast of alternative C, hazardous, mixed, and low-level wastes would be treated in the non-alpha vitrification facility. Hazardous wastes to be treated include metal debris, equipment, and lead wastes that were not successfully decontaminated in the containment building; soils; inorganic, organic, heterogeneous, and glass debris; organic and inorganic sludges; and organic and inorganic liquids. Mixed wastes to be treated include metal debris and equipment wastes that were not successfully decontaminated in the containment building; spent decontamination solutions and wet chemical oxidation residuals from the containment building; glass, heterogeneous, inorganic, and organic debris; lead; benzene waste from the Defense Waste Processing Facility; aqueous and organic liquids; radioactive oil; PUREX solvent; paint wastes; composite filters; soils; organic and inorganic sludge; and mercury-contaminated material. Low-level wastes to be treated include low-activity soils, suspect soils, low-activity job­control waste; job-control waste from offsite generators; tritiated soils; tritiated job-control waste; tritiated equipment; intermediate-activity job-control waste; and low­activity equipment (Hess 1994a).

For the expected waste forecast of alternative C, the combined feed rate to the non-alpha vitrification facility would average approximately 11,832 cubic meters (4.18´105 cubic feet) per year of soils, 17,975 cubic meters (6.35´105 cubic feet) per year of solids, and 2,873 cubic meters (1.01´105 cubic feet) per year of liquids (Hess 1995a).

For the minimum waste forecast, the combined feed rate to the non-alpha vitrification facility would be approximately 2,450 cubic meters (86,500 cubic feet) per year of soils, 13,115 cubic meters (4.63´105 cubic feet) per year of solids, and 808 cubic meters (28,500 cubic feet) per year of liquids (Hess 1995a).

For the maximum waste forecast, the combined feed rate to the non-alpha vitrification facility would be approximately 45,945 cubic meters (1.62´106 cubic feet) per year of soils, 33,397 cubic meters (1.18´106 per year of solids, and 4,633 cubic meters (1.64´105 per year of liquids (Hess 1995a).

Table B.18-1. Volumes of waste that would be treated in the non-alpha vitrification facility (cubic meters).a,b


Min.
Exp.
Max.


Not constructed

A

Not constructed

Not constructed


Not constructed


B

Not constructed
88,331 m3 soil/concrete sorted 5,174 m3 sludge vitrified
(302 m
3 annually)
52,999 m
3 soil vitrified
(2,790
 m3 annually)
mixed wastemixed wastes only
440,060 m3 soil/concrete sorted 7,451 m3 sludge vitrified
(400 m
3 annually)
264,036 m
3 soil vitrified
(15,000
 m3 annually)
mixed wastemixed wastes only




C
34,897 m3 soil/concrete sorted (23,873 m3 mixed; 11,024 m3 low-level)

Vitrified
c:
59,654 m
3 mixed
37,860 m
3 hazardous
213,566 m
3 low-level
125,510 m3 soil/concrete sorted (88,331 m3 mixed; 37,179 m3 low-level)

Vitrified
d:
141,020 m
3 mixed
211,271 m
3 hazardous
268,639 m
3 low-level
1,019,845 m3 soil/concrete sorted (440,098 m3 mixed; 579,747 m3 low-level)

Vitrified
e:
457,405 m
3 mixed
395,795 m
3 hazardous
742,319 m
3 low-level

a. Source: Hess (1995a).

b. To convert to gallons multiply by 264.2; to convert to cubic feet multiply by 35.31.

c. Mixed would include 14,324 m3 of soil; 33,970 m3 of solids; 11,360 m3 of liquids.

Hazardous would include 26,932 m3 of soil; 6,933 m3 of solids; 3,995 m3 of liquids.

Low-level would include 5,292 m3 of soil, 208,274 m3 of solids; no liquids.

d. Mixed would include 52,999 m3 of soil; 69,472 m3 of solids; 18,549 m3 of liquids.

Hazardous would include 152,815 m3 of soil; 22,417 m3 of solids; 36,039 m3 of liquids.

Low-level would include 19,001 m3 of soil, 249,638 m3 of solids; no liquids.

e. Mixed would include 264,059 m3 of soil; 132,453 m3 of solids; 60,893 m3 of liquids.

Hazardous would include 330,501 m3 of soil; 38,167 m3 of solids; 27,127 m3 of liquids.

Low-level would include 278,397 m3 of soil, 463,922 m3 of solids; no liquids.


B.19 LOW-LEVEL WASTE SMELTER


OBJECTIVE:

In this eis the decontamination of low-activity equipment waste would be done by offsite commercial facilities because such facilities are currently available to perform the treatment required.

DESCRIPTION:

DOE would ship low-activity equipment waste to an offsite facility which uses a standard smelter process for decontamination. The equipment waste would be smelted to separate the pure metallic fraction from the slag that would contain impurities, including the majority of the radionuclides. It is assumed that 90 percent of the low-activity equipment waste volume would be recovered as metal suitable for reuse, and 10 percent of the incoming waste volume would be slag. The slag would be formed into blocks and packaged for shipment back to SRS for disposal. Because slag is a stable waste form, and the radionuclides would be fixed in the waste matrix, the slag residues could be sent to shallow land disposal.

DOE would ship offsite low-activity equipment waste (including low-activity equipment waste resulting from the decontamination of mixed wastes at the containment building) for decontamination in alternatives B and C. Less waste volume would be available for decontamination under alternative C due to the diminished role of the containment building in that alternative (Hess 1994a, h).

For purposes of assessment, the offsite decontamination facility was assumed to be located in Oak Ridge, Tennessee. In terms of transportation and surrounding population, this location is representative of the range of possible locations.

PROJECT-SPECIFIC ACTIONS:

The volumes of low-activity equipment waste sent offsite for decontamination by smelting for each alternative and waste forecast are shown in Table B.19-1.


Table B.19-1. Estimated volumes of low-level waste smelted for each alternative.a,b


Min.
Exp.
Max.
None
A
None
None
None
B
9,838 m3
17,965 m3
53,792 m3
C
5,894 m3
10,501 m3
27,556 m3

a. Source: Hess (1995a).

b. To convert to cubic feet, multiply by 35.31.



B.20 OFFSITE LOW-LEVEL WASTE VOLUME REDUCTION


OBJECTIVE:

Offsite commercial vendor facilities have been designated for the treatment and repackaging of SRS low­activity wastes because such facilities are currently available. This commercial volume reduction capability could be used to more efficiently utilize low-level waste disposal capacity before a facility that provided the same treatment capability could be constructed and commence operations at SRS.

DESCRIPTION:

DOE would ship low-activity job-control and equipment waste to an offsite facility for volume reduction. The low-level waste would be treated or repackaged to make more efficient use of low­level waste disposal capacity or to meet the waste acceptance criteria for treatment at the Consolidated Incineration Facility at SRS. It is assumed that 50 percent of the low-activity job control waste generated each year would be transferred to a commercial vendor who would perform the following:

- 60 percent supercompacted (an average of volume reduction 8 to 1; varies from 12 to 1 for job-control waste to 4 to 1 for bulk equipment)

- 20 percent reduced in size and repackaged for treatment at the Consolidated Incineration Facility (30 percent volume reduction from repackaging; 8 to 1 volume reduction for the Consolidated Incineration Facility)

- 10 percent incinerated at the vendor facility followed by supercompaction of the ash (100 to 1 volume reduction)

- 5 percent reduced in size and repackaged for disposal (30 percent volume reduction)

- 5 percent undergoing metal melt followed by supercompaction (20 to 1 volume reduction)

DOE would also ship 50 percent of the low-activity equipment waste generated each year to a commercial vendor for supercompaction (8 to 1 volume reduction). The treated wastes would be returned to SRS for disposal in the low-activity waste vaults with the exception of the metal melt waste which would be sent to shallow land disposal.

PROJECT-SPECIFIC ACTIONS:

DOE would utilize commercial vendors for volume reduction of low-level waste under alternative B only. Assuming that contracts are executed based on the responses to the request for proposal, DOE would begin offsite shipments of low-activity waste in fiscal year 1996 at which time it is assumed that the existing SRS compactors would cease operation.


Uncompacted wastes placed in the low-activity waste vault prior to October 1995 would be stored for retrieval and processing by the commercial vendor.

For purposes of assessment, the offsite volume reduction facility was assumed to be located in Oak Ridge, Tennessee. In terms of transportation and surrounding population, this location is representative of the range of possible locations.

The volumes of low-activity waste sent offsite for treatment and repackaging for each alternative and waste forecast are shown in Table B.20-1.

SUMMARY OF IMPACTS:

The consequences of the offsite treatment of low-level radioactive wastes are expected to be small. Treatment of SRS low-activity waste is not expected to result in exceedance of the vendor's permitted emissions limits. DOE would only ship wastes that conform to the vendor's waste acceptance criteria. SRS wastes are not expected to contain radionuclides that are not already being processed in the waste feed currently being treated by the vendor. Compliance with the vendor's waste acceptance criteria will ensure that the SRS radionuclide distributions are adequately considered in the vendor's permits and licenses.

The request for proposal specifies that the vendor must have existing contracts for volume reduction of low-level waste and that the SRS waste cannot exceed 50 percent of the vendor's treatment capacity. It is expected that the SRS wastes will comprise approximately 25 percent of the vendor's total operating capacity. The request for proposal also stipulates that the vendor must start treating SRS waste within three months of contract award. As such, it is expected that the vendor will utilize idle capacity since three months would not be sufficient time to develop new capacity to support treatment of SRS waste (Hess 1995c).


Table B.20-1. Volumes of low-activity waste that would be treated offsite (cubic meters).a,b


Min.
Exp.
Max.

None

A

None

None

None


B
158,350 m3 job control waste
95,010 m3 supercompacted
31,670 m3 repackaged for CIFc
15,835 m3 incinerated
7,918 m3 repackaged for disposal
7,918 m3 metal melt/ supercompacted

14,906 m3 equipment waste supercompacted

5,970 m3/year average

186,671 m3 job control waste
112,002 m3 supercompacted
37,334 m3 repackaged for CIFc
18,667 m3 incinerated
9,334 m3 repackaged for disposal
9,334 m3 metal melt/ supercompacted

27,220 m3 equipment waste supercompacted

7,380 m3/year average

210,269 m3 job control waste
126,161 m3 supercompacted
42,054 m3 repackaged for CIFc
21,027 m3 incinerated
10,513 m3 repackaged for disposal
10,513 m3 metal melt/ supercompacted

81,503 m3 equipment waste supercompacted

10,060 m3/year average


C

None

None

None

a. Source: Hess (1995a).

b. To convert to gallons multiply by 264.2; to convert to cubic feet multiply by 35.31.

c. Consolidated Incineration Facility.


Operational impacts associated with these offsite facilities are presented in the Traffic and Transportation and Occupational and Public Health Section of Chapter 4 (4.4.11 and 4.4.12) and Appendix E (Sections 3.0 and 4.0).


B.21 OFFSITE MIXED WASTE TReaTMENTS


OBJECTIVE:

Offsite commercial or DOE-operated treatment facilities have been designated for treatment of mixed wastes generated at SRS when an offsite facility currently exists that could perform the treatment required or when a planned offsite treatment facility would be available before a facility that provided the same treatment capability could be constructed and commence operations at SRS.

DESCRIPTION:

The SRS Proposed Site Treatment Plan evaluated existing commercial and existing or proposed DOE­operated treatment facilities (both onsite and offsite) in its options analysis to arrive at a preferred option for each mixed waste. Offsite commercial and DOE-operated facilities were identified as the preferred options for several SRS mixed wastes.

The Waste Engineering Development Facility at the Idaho National Engineering Laboratory was identified as the preferred option for treating SRS mercury and mercury-contaminated mixed waste. A small quantity of elemental liquid mercury [less than 1 cubic meter (35 cubic feet)] would be shipped to the Waste Engineering Development Facility's amalgamation unit. The mercury waste would be treated by amalgamation (the combination of liquid elemental mercury with inorganic reagents such as copper, zinc, nickel, gold or sulfur that results in a semi-solid amalgam and thereby reduces potential emissions of mercury vapor into the air). Amalgamation is the treatment standard specified for such radioactive mercury waste. DOE would also ship a small quantity [less than 2 cubic meters (71 cubic feet)] of mercury-contaminated waste (rocks, dirt, sand, concrete, and glass) generated from cleaning Tank E­3-1 in H-Area. This waste would be treated at the Waste Engineering Development Facility's stabilization unit by immobilizing the mercury in a grout matrix. Both the amalgamated mercury and the stabilized mercury-contaminated waste would be returned to SRS for disposal. The amalgamated mercury would be sent to RCRA-permitted disposal, and the stabilized mercury-contaminated waste would be sent to shallow land disposal.

DOE has generated a small amount [0.8 cubic meter (28 cubic feet)] of calcium metal waste. This waste would be shipped to the Los Alamos National Laboratory for treatment using the Reactive Metals Skid, a mobile treatment unit. The treatment would involve controlled wet oxidation to eliminate the reactivity of the calcium in metallic form. Treatment residuals would be returned to SRS for disposal.

DOE anticipates generating a limited quantity [less than 60 cubic meters (2,100 cubic feet)] of radioactively contaminated PCB wastes over the 30-year analysis period of this eis. These wastes would be shipped to a commercial facility for treatment to destroy the PCB fraction. The radioactively contaminated residuals from the treatment process would be returned to SRS for shallow land disposal.

The SRS Proposed Site Treatment Plan assumed that half of the existing inventory and forecast waste generation of mixed waste lead would consist of lead that could be decontaminated and reused. DOE identified a commercial facility that could perform the required decontamination procedures. The commercial facility would decontaminate the lead using an acid bath. It is assumed that this process would be able to successfully decontaminate 80 percent of the lead. The decontaminated lead would be sold for reuse. Lead that could not be decontaminated would be stabilized and returned to SRS for disposal. The spent acid solutions from the decontamination process would be neutralized, volume reduced, stabilized, and then returned to SRS for disposal.

PROJECT-SPECIFIC ACTIONS:


No-Action - Offsite mixed waste treatment facilities would not be used under the no-action alternative.


Alternatives A and B - The offsite mixed waste treatment would be identical for alternatives A and B expected waste forecasts.

DOE would ship radioactively contaminated PCB wastes to a commercial facility for treatment of the PCB fraction. The waste shipments would total approximately 2 cubic meters (71 cubic feet) per year for a total of 56 cubic meters (2,000 cubic feet) over the 30-year period. Residuals from the treatment process [approximately 7 cubic meters (250 cubic feet) over the 30­year period] would be returned to SRS for shallow land disposal.

DOE would ship 3,010 cubic meters (1.06´105 cubic feet) of mixed waste lead to the commercial facility for decontamination. The waste shipments would total approximately 119 cubic meters (4,200 cubic feet) per year. Lead that could not be decontaminated and spent decontamination solutions [a total of 602 cubic meters (21,000 cubic feet) over the 30-year period] would be stabilized and returned to SRS for RCRA-permitted disposal.

Small quantities [approximately 2 cubic meters (70.6 cubic feet)] of mercury and mercury-contaminated waste would be shipped to the Waste Engineering Development Facility at the Idaho National Engineering Laboratory. Residuals from the treatment processes would be returned to SRS for disposal.

A small amount [0.8 cubic meter (28 cubic feet)] of calcium metal waste would be shipped to the Los Alamos National Laboratory. Residuals from treatment using the Reactive Metals Skid would be returned to SRS for disposal (Hess 1995a).


For the minimum waste forecast, PCB wastes, mercury wastes, and calcium metal wastes would be the same as described in the expected waste forecast.

Under alternatives A and B, DOE would ship 1,316 cubic meters (46,500 cubic feet) of mixed waste lead to the commercial facility for decontamination. The waste shipments would total approximately 41 cubic meters (1,450 cubic feet) per year. Lead that could not be decontaminated and spent decontamination solutions [a total of 263 cubic meters (9,300 cubic feet) over the 30-year period] would be stabilized and returned to SRS for disposal (Hess 1995a).


For the maximum waste forecast, mercury wastes and calcium metal wastes would be managed as described in the expected waste forecast.

DOE would ship radioactively contaminated PCB wastes to a commercial facility for treatment of the PCB fraction. The waste shipments would total approximately 2 cubic meters (71 cubic feet) per year for a total of 55 cubic meters (1,900 cubic feet) over the 30-year period. Residuals from the treatment process [approximately 7 cubic meters (250 cubic feet) over the 30­year period] would be returned to SRS for shallow land disposal.

DOE would ship 7,675 cubic meters (2.71´105 feet) of mixed waste lead to the commercial facility for decontamination. The waste shipments would total approximately 780 cubic meters (27,500 cubic feet) per year from the years 2000 to 2005 and approximately 152 cubic meters (5,400 cubic feet) per year from the years 2006 to 2024. Lead that could not be decontaminated and spent decontamination solutions [a total of 1,535 cubic meters (54,200 cubic feet) over the 30-year period] would be stabilized and returned to SRS for disposal.


Alternative C - For each waste forecast of alternative C, offsite mixed waste treatment facilities would be utilized as described for alternatives A and B except that no wastes would be shipped offsite to the Waste Engineering Development Facility at the Idaho National Engineering Laboratory. Mercury-contaminated waste would be vitrified at the non-alpha vitrification facility, and mercury waste would be amalgamated at the containment building under alternative C.


B.22 ORGANIC WASTE STORAGE TANK


OBJECTIVE:

The Organic Waste Storage Tank provides RCRA storage for organic waste generated from high-level waste processing at the Defense Waste Processing Facility.

DESCRIPTION:

Beginning in 1996, a 570-cubic meter (150,000-gallon) stainless steel tank would be used for the storage of mixed organic waste generated from the Defense Waste Processing Facility. This tank is referred to as the Organic Waste Storage Tank and is located in the 200-S Area. The tank has a double-seal internal floating roof in addition to a fixed dome roof. The tank vapor space would be filled with nitrogen gas, an inert gas, to prevent ignition. A full-height carbon steel outer vessel would serve as secondary containment for the tank. Waste would be transferred to the tank from the Defense Waste Processing Facility via a welded steel overhead line. Mixed organic waste to be stored in the tank would consist mostly of benzene (80 to 90 percent) and other aromatic compounds, with small amounts of mercury (WSRC 1993h).

PROJECT-SPECIFIC ACTIONS:


No Action - Based on DOE's 30-year expected waste forecast, approximately 151 cubic meters (5,300 cubic feet) of organic waste would be generated every year from 1996 to 2,014 for a total of 2,793 cubic meters (98,600 cubic feet). Under the no-action alternative, DOE plans to continue to store this organic waste. Therefore, the storage capacity of the existing 570-cubic meter (150,000­gallon) tank would be sufficient for approximately 4 years. To accommodate mixed organic waste generation, DOE would build additional organic waste storage tanks identical to the existing tank. Accordingly, 4 additional 570-cubic meter (150,000-gallon) organic waste storage tanks would need to be constructed in S-Area over the 30­year period (Hess 1995a).


Alternatives A, B, and C - The amount of mixed organic waste generated would be the same for each waste forecast and is the same as described under the no-action alternative. Under alternatives A, B, and C, DOE would treat the mixed organic waste; therefore, the existing 570-cubic meter (150,000­gallon) tank would provide sufficient storage capacity over the next 30 years. No additional tanks would need to be constructed.


B.23 PROCESS WASTE INTERIM TReaTMENT/STORAGE FACILITY


OBJECTIVE:

The Process Waste Interim Treatment/Storage Facility was built to store the wastewater slurry generated by the M-Area Liquid Effluent Treatment Facility process until a concentrated wastewater treatment process was developed. This vitrification treatment process is to be provided by a commercial vendor, the M-Area Vendor Treatment Facility (Appendix B.15). The treatment facility is currently being permitted, and when it has been constructed and placed in operation, it would treat the wastes currently stored in the Process Waste Interim Treatment/Storage Facility tanks.

DESCRIPTION:

The M-Area Liquid Effluent Treatment Facility was built to treat M-Area waste acids, caustics, and rinse waters. The M-Area Liquid Effluent Treatment Facility is an industrial wastewater treatment facility that includes three linked treatment facilities: the Dilute Effluent Treatment Facility; the Chemical Transfer Facility; and the Process Waste Interim Treatment/Storage Facility. The Dilute Effluent Treatment Facility (Building 341-M) consists of wastewater equalization, physical/chemical precipitation, flocculation, and pressure filtration process equipment. The filtercake resulting from the precipitation and filtration processes is transported to the Chemical Transfer Facility in dedicated 55­gallon drums. The Chemical Transfer Facility originally treated concentrated process wastewater and plating-line solutions prior to transfer to the Process Waste Interim Treatment/Storage Facility tanks, but presently it only slurries the Dilute Effluent Treatment Facility filtercake for pipeline transfer to the tanks.

The M-Area Process Waste Interim Treatment/Storage Facility tanks are used for storing concentrated mixed wastes (i.e., electroplating sludge) from the M-Area Liquid Effluent Treatment Facility. These tanks have been granted interim status under RCRA. The Process Waste Interim Treatment/Storage Facility consists of six 132-cubic meter (35,000-gallon) tanks and four 1,900-cubic meter (500,000­gallon) tanks (WSRC 1992e).

The 132-cubic meter (35,000-gallon) tanks are single-shelled, welded-steel tanks and are located inside Building 341­1M. Building 341-1M consists of a single reinforced concrete pad with steel walls and a roof. To contain leaks and gather accumulated liquids, the concrete pad is diked and slopes towards a sump. The tanks are mounted horizontally on steel saddle support structures to prevent them from coming into contact with accumulated liquids.

The 1,900-cubic meter (500,000-gallon) tanks are double-walled welded-steel tanks that have been field constructed on individual reinforced concrete pads. These tanks are outside. The double-walled construction would contain releases due to tank failure. Additionally, each tank is designed to overflow to one of the other tanks (WSRC 1992e).

PROJECT-SPECIFIC ACTIONS:


Under the no-action alternative and for all waste forecasts of alternatives A, B, and C, the M-Area Process Waste Interim Treatment/Storage Facility tanks would continue to store concentrated mixed wastes from the M-Area Liquid Effluent Treatment Facility. The Process Waste Interim Treatment/Storage Facility tanks would be used to prepare the waste feed to the M-Area Vendor Treatment Facility and to store offgas­scrubber­blowdown liquid from the vitrification unit prior to treatment at the M-Area Liquid Effluent Treatment Facility. The existing tanks would provide sufficient storage capacity under all alternatives.


B.24 RECYCLING UNITS


RECYCLING UNIT: Silver Recovery

OBJECTIVE:

The silver recovery system is located in Building 725-N and extracts silver from waste photographic fixative solutions used to develop X-rays films and silk screens. The silver is extracted using ion exchange technology (Nelson 1993).

DESCRIPTION:

Waste solutions flow by gravity from a 18.93-liter (5-gallon) storage vessel into the first of two ion exchange cartridges connected in series to ensure that silver solutions are not accidentally discharged. Each ion exchange cartridge contains a core of iron powder or steel wool which acts as an ion exchange media when the silver-containing solutions are passed through. The waste solutions drain through the first cartridge into the second one. The first (primary) ion exchange cartridge is removed from the process line when it is saturated with silver. The second ion exchange cartridge is then moved to the primary cartridge location, and its original place filled with a fresh ion exchange cartridge (WSRC No date).

The treated fixative solution is discharged to the N-Area sanitary sewer at an average rate of 0.022 liters (0.01 gallons) per minute with a peak discharge of 0.131 liters (0.03 gallons) per minute. Rinse water is also generated when spent ion exchange cartridge cores are flushed. Periodically, the rinse water discharges through the spent ion exchange cartridge and into the silver recovery unit at 0.379 liters (0.1 gallons) per minute (Stewart 1992). After the spent cores are rinsed, dried, packaged, they are shipped offsite for recovery of precious metals (WSRC No date).

PROJECT-SPECIFIC ACTIONS:


Under each alternative, the facility would operate as described.

RECYCLING UNIT: Lead Melter

OBJECTIVE:

The lead melter melts and recycles scrap lead that is not radioactively contaminated (WSRC 1992f).

DESCRIPTION:

The lead melter is located in Building 711-4N.

The furnace consists of two pots which hold 4,082.4 kilograms (9,000 pounds) and 3,175.2 kilograms (7,000 pounds) of scrap lead, respectively. The furnace operates at least weekly for batch processing of scrap lead. It uses Number 2 Fuel Oil (Dukes 1994). The molten lead is reconfigured for new uses and/or stored. The recycled lead can be used as radiation shielding, counterweights, or for other purposes (WSRC 1993i).

Particulates and vapors generated during lead melting, from both the lead and the fuel combustion exhaust, are contained within the furnace and discharged through a high efficiency particulate air pre-filter and filter to the atmosphere. Lead and particulate emissions are estimated to be between 2.43´10-8 and 4.86´10-8 metric tons per year (2.68´10-8 and 5.36´10-8 tons per year). Fugitive lead emissions (those not discharged out a stack but escaping through doors, windows, etc.) from melting and pouring are estimated at between 3.25´10-5 and 6.43´10-5 metric tons per year (3.58´10­5 and 7.14´10-5 tons per year) (Dukes 1994). Residue from melting operations is regulated as hazardous waste and is managed in a satellite accumulation area prior to onsite permitted storage. Approximately 0.21 cubic meter (7 cubic feet) of residue are generated per month.

PROJECT-SPECIFIC ACTIONS:


Under each alternative, the facility would operate as described.

RECYCLING UNIT: Solvent Reclamation

OBJECTIVE:

Solvent reclamation units distill waste solvents and condense the reclaimed solvents for future use.

DESCRIPTION:

Five solvent reclamation units exist at SRS. Two are located in building 725-2N, while three are portable and are transported to various locations throughout SRS (WSRC 1992g). Each solvent reclamation unit is composed of a 28.39-liter (7.5 gallon) electrically powered still. The still is filled with waste solvent and heated to the boiling temperature of the solvent to be reclaimed. Solvent vapors are captured within a unit-contained condenser and cooled with a recycled antifreeze and water mixture. The condensed solvent flows into a clean solvent drum. The duration of distillation for each 28.39-liter (7.5 gallon) batch is approximately 4 hours (WSRC 1993i).

Each solvent distillation vessel is sealed to prevent vapor releases to the atmosphere. Vapor effluent from the reclaimed solvent container is treated with air-phased activated carbon units which are periodically inspected for solvent saturation. Discharges of volatile organic compounds to the atmosphere are estimate at 0.005 kilograms (0.01 pounds) per hour of operation per unit (WSRC 1992g).

Waste solvent residue is cleaned from the stills, containerized, and managed in a satellite accumulation area prior to onsite permitted storage. Coolant solution is collected in a holding tank and reused (WSRC 1993i).

PROJECT-SPECIFIC ACTIONS:


Under each alternative, the facility would operate as described.

RECYCLING UNIT: Refrigerant Gas Recovery and Recycling

OBJECTIVE:

These closed­loop systems recover and reuse chlorofluorocarbons and hydrochlorofluorocarbons without venting to the atmosphere (WSRC 1993i). Equipment that uses refrigerant gases is recharged with one of these units. Gases are also reclaimed from decommissioned cooling equipment prior to disposal (Hess 1994i).

DESCRIPTION:

There are 71 refrigerant gas recovery and recycling units at SRS (Hess 1994j). These portable units are based in Buildings 711-5N and 716-N; however, they are used throughout SRS. The process of reclaiming the refrigerants involves attaching a refrigerant gas recovery unit to the equipment being recharged. The refrigerant gas is released into the unit's sealed recovery system. The warm gas is forced at high velocity into a oil/acid separator where oils, acids, and particulates (e.g., copper chips) drop to the bottom of the separator. The separated, cleaned vapors then pass through a compressor and condenser to form a liquid refrigerant. The liquid is then cooled to between 1.7 and 4.4 °C. The cooling promotes drying of the liquid and air separation. The reclaimed refrigerant is stored within the unit (Hess 1994j). Storage capacity is 13.61 kilograms (30 pounds) or 40.82 kilograms (90 pounds), depending on the unit. Recycled refrigerant, stored within the unit, is used to recharge the cooling equipment (Hess 1994i).

Refrigerant recycling units are closed loop-systems; therefore, no refrigerant gas emissions are released (Hess 1994i). Oil, acid, and particulates separated from waste gas are removed from the separating unit and managed as waste oil (a nonhazardous waste), which is burned for energy recovery in an SRS powerhouse boiler (Harvey 1994).

PROJECT-SPECIFIC ACTIONS:


Under each alternative, the facility would operate as described.

RECYCLING UNIT: Vacuum Stripping Facility

OBJECTIVE:

This portable stripping device is used to abrade contaminated surface coatings from materials (Miller 1994a).

DESCRIPTION:

The vacuum stripping facility is located in Building 728-N. Vacuum stripping pneumatically propels aluminum oxide grit at the surface to be decontaminated. The surface is abraded by the impact of the grit. The grit and dislodged material are vacuumed from the surface immediately. The unit separates contaminated material and shattered grit from the intact grit and reuses the intact grit in the decontamination process (Miller 1994a).

Particulates generated during decontamination are captured in a dust filter. The waste captured in the dust filter is stabilized with an agent such as concrete if the waste is finely powdered and managed as low-level waste. A secondary high efficiency particulate air filter is installed on the stripper to prevent releases to the atmosphere (Hess 1994k). The building is also equipped with high efficiency particulate air filters to further ensure contaminants are not released to the atmosphere.

The rate at which high efficiency particulate air filters are used and the volume of waste from the dust filter depends on the size and level of contamination of the equipment being decontaminated. The volume of job-control waste depends on the number of jobs at the facility. Based on the equipment to be decontaminated during the first quarter of Fiscal Year 1995, the waste estimate is 0.01 cubic meters (0.35 cubic feet) of removed contamination and unusable grit (excludes stabilizing agent volume) and 0.453 cubic meters (16 cubic feet) of job-control waste (Miller 1994b). The volume of unusable grit generated is estimated at 0.002 cubic meters (0.07 cubic feet) per day (Miller 1994a).

PROJECT-SPECIFIC ACTIONS:


Under each alternative, the facility would operate as described.

RECYCLING UNIT: Carbon Dioxide Blasting Facility

OBJECTIVE:

The carbon dioxide blasting facility would be located in C-Area (Miller 1994b) and is scheduled to be in operation by the second quarter of fiscal year 1995 (Miller 1994a). This facility uses solid carbon dioxide pellets (i.e., dry ice) to remove surface contaminants without degrading the surface (Hess 1994k).

DESCRIPTION:

The carbon dioxide facility would produce solid dry ice pellets and pneumatically propel them at the contaminated surface. Upon contact, the pellets flash into the gaseous phase, simultaneously purging contaminants from the microscopic pores on the surface. Large particles are also dislodged by this flashing action. This nondestructive technology can be used on delicate materials and equipment (Hess 1994k).

Carbon dioxide and contaminant emissions are captured by the two sets of high efficiency particulate air filters installed in the enclosure (Miller 1994a). The wastes generated during the decontamination are spent high efficiency particulate air filters from the carbon dioxide blaster enclosure, removed material that does not reach the high efficiency particulate air filters, and job-control waste (i.e., protective clothing, radiological survey swipes, etc.). The spent high efficiency particulate air filters would be managed as low-level or mixed waste, depending on the equipment decontaminated. The decontamination of lead equipment would yield mixed waste, while the decontamination of steel equipment would yield low-level waste (Miller 1994c). Larger particles of foreign material which do not reach the high efficiency particulate air filters would be vacuumed from the blaster's enclosure, stored, and disposed of as low-level or mixed waste (Hess 1994k).

The number of high efficiency particulate air filters and volume of large contamination particles generated depends on the size and contamination level of the equipment decontaminated. The volume of job-control waste depends on the production level for the facility. Based on the equipment to be decontaminated during the second quarter of fiscal year 1995, waste generation is estimated at 0.03 cubic meters (1.1 cubic feet) of mixed waste and 0.23 cubic meters (8.1 cubic feet) of low-level job-control waste during that time (Miller 1994c).

PROJECT-SPECIFIC ACTIONS:


Under each alternative, the facility would operate as described.


RECYCLING UNIT: Kelly Decontamination Facility

OBJECTIVE:

The Kelly decontamination unit is portable and would be used at various locations throughout SRS to decontaminate floors and installed equipment; it would be housed in C-Area (Miller 1994b). This decontamination system would use superheated water to pressure-clean contaminated surfaces (Miller 1994a).

DESCRIPTION:

Water and contaminated materials would be collected by the unit and treated through a separator and a demister/high efficiency particulate air filter. The Kelly unit generates 3.03 liters (0.8 gallons) per minute (Miller 1994a). The wastes generated would be liquid radioactive waste that would be transferred to 211-F for eventual transfer to the F- and H-Area tank farms and a filtercake that would be dewatered and stabilized prior to being placed in a 2.6-cubic-meter (90-cubic-foot) box and managed as low-level waste (Miller 1994c).

PROJECT-SPECIFIC ACTIONS:


Under each alternative, the facility would operate as described.



B.25 REPLACEMENT HIGH-LEVEL WASTE EVAPORATOR


OBJECTIVE:

The Replacement High-Level Waste Evaporator is currently in the design and construction phase. It is being built so that liquid high-level waste can be processed in the future to meet waste tank capacity requirements. Of the four existing evaporators at SRS, only two are operational; the Replacement High-Level Waste Evaporator is needed to meet the demand for waste evaporation and subsequent processing at the Defense Waste Processing Facility. Once operational, the new evaporator would have more than twice the design capacity of each of the 2H and 2F evaporators and would be able to process the Defense Waste Processing Facility recycle waste stream in addition to high-heat waste (i.e., waste that contains high levels of radioactivity). Without the Replacement High-Level Waste Evaporator, the tank farms would run out of required tank space, and the Defense Waste Processing Facility would be forced to stop processing high-level waste (WSRC 1993f).

Construction of the Replacement High-Level Waste Evaporator was initiated and is continuing as a categorical exclusion under then-current DOE NEPA guidelines (52 FR 47662). Regulatory oversight for the project was originally provided under RCRA and continues under the provisions identified in Industrial Wastewater Permit number 17,424-IW for F/H­Area tank farms. The planned startup date for the Replacement High-Level Waste Evaporator is May 1999 (WSRC 1994h).

DESCRIPTION:

Figure B.25-1 is a simplified process diagram of the Replacement High-Level Waste Evaporator. The Replacement High-Level Waste Evaporator, like the existing evaporators, could be described as a large pot in which the waste is heated by a bundle of bent tube steam coils. The evaporator will be constructed of stainless steel, approximately 4.3 meters (14 feet) in diameter and 8.2 meters (27 feet), contained in a reinforced concrete building. Liquid supernatant would be transferred to the evaporator from an evaporator feed tank. Within the evaporator, the supernatant would be heated to its boiling point, forming a vapor phase called "overheads." The overheads would be condensed and monitored to ensure that they contain no unexpected excessive amounts of entrained (captured) radionuclides. Following condensing and monitoring, the overheads would be transferred to the F/H­Area Effluent Treatment Facility for further treatment. The concentrated supernatant in the evaporator pot would be transferred to an evaporator receipt tank (WSRC 1994d).

The Replacement High-Level Waste Evaporator is expected to process 13,815 cubic meters (3.6´106 gallons) of overheads per year (Campbell 1994a). Comparatively, the 2H and 2F evaporators have historically had a maximum annual overhead process rate of 12,900 and 14,000 cubic meters (3.4´106 and 3.7´106 gallons), respectively (Campbell 1994b).

Replacement High-Level Waste Evaporator design improvements over the existing evaporators include material changes in the heater tube bundle, elimination of de­entrainment equipment and the cesium removal column because of improvements in de­entrainment efficiency (WSRC 1991).

PROJECT-SPECIFIC ACTIONS:


Under each alternative, DOE would continue construction and begin operation of the Replacement High-Level Waste Evaporator. The operational rate of the Replacement High-Level Waste Evaporator would not change as a result of the reduced volumes anticipated in the minimum waste forecast or the increased volumes anticipated in the maximum waste forecast.


B.26 SAVANNAH RIVER TECHNOLOGY CENTER


MIXED WASTE STORAGE TANKS

OBJECTIVE:

The Mixed Waste Storage Tanks provide storage and treatment capacity for wastewater from the low­activity drain system and high-activity drain system that support research, development, and analytical programs at the Savannah River Technology Center (SRTC).

DESCRIPTION:

Ten interim status steel storage tanks are located below grade in concrete vaults at the Savannah River Technology Center in Building 776-2A. Seven tanks each have a capacity of 22 cubic meters (5,900 gallons) and three tanks each have a capacity of 14 cubic meters (3,670 gallons) (WSRC 1992h). These tanks are used to store liquid radioactive waste that could potentially be hazardous (hence mixed waste) due to corrosivity or toxicity for chromium, lead, mercury, or benzene.

Waste is segregated in the tanks by its radiological levels: high-activity (greater than 1,000 disintegrations per minute per milliliter alpha or beta-gamma activity) and low-activity (less than 1,000 disintegrations per minute per milliliter alpha or beta-gamma activity). When a tank is full it is sampled and analyzed for radioactivity and selected hazardous constituents. If the contents are determined to be nonhazardous, waste is transferred to the separation facility in F-Area. If the contents are determined to be hazardous, the waste is treated in the tank prior to transfer to F-Area.

If the waste is hazardous because of corrosivity, it would be made nonhazardous by adjusting the pH with an appropriate neutralizer. The waste would be treated by sorption on an appropriate ion exchange medium to remove the hazardous constituent(s) of chromium, lead, mercury and/or benzene. The ion exchange process can only remove chromium in the trivalent form (chromium III). If chromium were present in the hexavalent form (chromium VI), the waste would first be pretreated to convert the chromium VI to chromium III. This could be done by adding a reducing agent to the tank. After treatment, the waste would be transferred to the separation facility in F-Area (WSRC 1992h).

PROJECT-SPECIFIC ACTIONS:


Under each of the alternatives, DOE would continue to receive, store, and treat via ion exchange liquid mixed wastes in the Savannah River Technology Center Mixed Waste Storage Tanks. If required, the waste would also be treated by neutralization and/or chromium reduction. It is expected that 75 cubic meters (2,600 cubic feet) per year of high-activity waste and 75 cubic meters (2,600 cubic feet) per year of low-activity waste would be generated and managed at the Savannah River Technology Center Mixed Waste Storage Tanks (WSRC 1995). Because the waste is treated as it is generated, the 10 existing Savannah River Technology Center Mixed Waste Storage Tanks would have sufficient capacity for the 30-year analysis period. The treated wastewater would be transferred to the separation facility in F­Area and has been included in the liquid high-level waste volume forecasted for that facility.

B.27 SHALLOW LAND DISPOSAL


OBJECTIVE:

In general, shallow land disposal in this eis refers to trench disposal.

DOE Order 5820.2A establishes performance objectives for the disposal of low-level wastes. A radiological performance assessment is required to ensure that the waste inventory and the proposed disposal method provide reasonable assurance that the performance objectives will be met. The radiological performance assessment projects the migration of radionuclides from the disposed waste to the environment and estimates the resulting dose to man. DOE has completed a radiological performance assessment for trench disposal of suspect soils (as part of the radiological performance assessment for the E-Area vaults). DOE anticipates that naval reactor hardware will be deemed suitable for shallow land disposal after additional data on the composition and configuration of the waste forms is obtained and can be incorporated in the radiological performance assessment. Stabilized waste forms resulting from the proposed treatment activities (i.e., vitrification and incineration) would be evaluated against the DOE Order 5820.2A performance objectives. Radiological performance assessments for these stabilized low-level wastes (wastes in which the radionuclides have been immobilized in a cement or glass matrix or encapsulated) are expected to demonstrate that shallow land disposal achieves the performance objectives of DOE Order 5820.2A.

For purposes of analysis in this eis, stabilized waste forms and selected low-level wastes (suspect soils and naval hardware) are assumed to be suitable for shallow land disposal. The analyses provide groundwater concentrations as a result of shallow land disposal of suspect soils based on the radiological performance assessment's unit concentration factors and the eis waste inventories. DOE expects that the releases resulting from the disposal of stabilized wastes and naval hardware in slit trenches would be comparable to those for unstabilized suspect soils and would comply with performance objectives specified by DOE Order 5820.2A. Therefore, for purposes of defining the alternatives in this eis, DOE has assumed shallow land disposal for these wastes.

DESCRIPTION:

Shallow land disposal (or trenches) was described in the Final Environmental Impact Statement, Waste Management Operations (ERDA 1977). Shallow land disposal (or shallow land burial) was also described in the Waste Management Activities for Groundwater Protection Environmental Impact Statement and identified as an acceptable technology for low-level waste under the preferred "combination" alternative. Shallow land disposal has continued in the Low-Level Radioactive Waste Disposal Facility and is expected to continue at the E-Area vault site for some low­level wastes (e.g., suspect soil and low-activity equipment that is too large for disposal in the E­Area vaults).

Radioactive waste disposal activities in the Low-Level Radioactive Waste Disposal Facility (see Figure 3­33) commenced in 1972 and continue to the present. Areas within the Low-Level Radioactive Waste Disposal Facility include:

- engineered low-level trenches for disposal of containerized low-activity waste and suspect soils

- greater confinement disposal boreholes and engineered trenches for disposal of intermediate­activity waste that is compatible with trench disposal

- slit trenches for disposal of containerized intermediate-activity waste, bulky noncontainerized low-activity waste, loose soil and rubble, and containerized offsite wastes

Engineered low-level trenches are basically large open pits in which low-activity waste boxes are placed. The engineered low-level trenches are several acres in size and are approximately 6.7 meters (22 feet) deep. The other dimensions are adjusted to maximize use of burial space. The engineered low-level trenches have sloped sides and floor, allowing rainwater to flow to a collection sump. Once the trench is full of boxes, it is backfilled and covered with a minimum of 1.8 meters (6 feet) of soil. Soil that is suspected to be contaminated and cannot economically be demonstrated to be uncontaminated (i.e., suspect soil) is used as backfill material in engineered low-level trenches. To date three engineered low-level trenches have been filled and a fourth trench is currently receiving only suspect soils (Hess 1995b).

Greater confinement disposal boreholes have been augered to a depth of about 9.1 meters (30 feet) and are lined with fiberglass (with the exception of one borehole which is lined with steel). The boreholes are encased within a 0.3-meter (1-foot) thick concrete annulus. Waste in the borehole is stabilized by grouting around the waste to fill voids. After the boreholes are filled, clay caps are placed over them. Each greater confinement disposal borehole is monitored for leaching of radionuclides into the surrounding medium. Existing boreholes have reached capacity, and construction of additional boreholes is not anticipated.

Greater confinement disposal engineered trenches are constructed of reinforced concrete and consist of four cells. A trench is approximately 30 meters (100 feet) long and 15 meters (50 feet) wide with four cells each 8 meters (25 feet) long and 15 meters (50 feet) wide with a disposal capacity of approximately 850 cubic meters (30,000 cubic feet) per cell. When a cell is not being used, steel covers are placed over it to minimize rainwater intrusion. Additionally, drainage channels direct water away from the trench. The trench has a leachate collection system to collect rainwater that may enter the cells (WSRC 1993b). The greater confinement disposal engineered trench has a capacity of 3,400 cubic meters (1.2´105 cubic feet) and is filled to 75 percent of capacity. There is 850 cubic meters (30,000 cubic feet) of capacity remaining. DOE discontinued disposal of low-level waste in this engineered trench on March 31, 1995, and has no future plans to use the remaining capacity or construct additional engineered trenches (Hess 1995b).

Slit trenches are 6.1 to 9.4 meters (20 to 30 feet) wide, 6.7 meters (22 feet) deep, and up to 300 meters (985 feet) long (WSRC 1994b). Shortly after waste is placed in a slit trench, it is covered with soil to control radiation exposure and to reduce the potential for spread of contamination through airborne releases (WSRC 1993b, 1994b). Once a trench is filled with waste, it is backfilled with a minimum of 1.8 to 2.4 meters (6 to 8 feet) of soil to reduce surface radiation dose rates to less than 5 millirem per hour, to reduce the potential for spread of contamination, and to minimize plant and animal intrusion into the waste (WSRC 1993b). For analysis purposes in the eis, it is assumed that a slit trench has a nominal capacity of approximately 1,100 cubic meters (38,852 cubic feet) based upon trench dimensions of 6.1 meters (20 feet) wide, 6.1 meters (20 feet) deep, and 30 meters (100 feet) long.

DOE discontinued disposal of containerized low-level waste in the greater confinement disposal engineered trench and an engineered low-level trench on March 31, 1995. In September 1994, DOE began to use concrete vaults referred to as the low-activity waste vaults for disposal of containerized low-activity waste. In February 1995, DOE began to use concrete vaults referred to as intermediate-level waste vaults for disposal of intermediate-activity waste (Hess 1995b ).

Naval reactor core barrels and reactor components are stored on gravel pads in the Low-Level Radioactive Waste Disposal Facility. The gravel pads have a total storage capacity of 697 square meters (7,500 square feet). If DOE determines that reactor component containers satisfy the performance objectives of DOE Order 5820.2A, these component containers would also be sent to shallow land disposal (WSRC 1994l).

PROJECT-SPECIFIC ACTIONS:

Table B.27-1 presents low-level waste management activities for shallow land disposal.


Table B.27-1. Total waste requiring shallow land disposal and number of slit trenches (cubic meters).a,b


Min.
Exp.
Max.
30,876 m3 total
29 trenches
A
26,808 m3 total
25 trenches
79,723 m3 total
73 trenches
708,025 m3 total
644 trenches
B
39,737 m3 total
37 trenches
63,316 m3 total
58 trenches
407,362 m3 total
371 trenches
C
49,250 m3 total
45 trenches
134,579 m3 total
123 trenches
632,753 m3 total
576 trenches

a. Source: Hess (1995a).

b. To convert to cubic feet, multiply by 35.31.



Under the no-action alternative, DOE would send suspect soils, naval hardware, and stabilized residuals from treatment of radioactive PCBs to shallow land disposal.


For each waste forecast of alternative A, DOE would send stabilized ash and blowdown from the Consolidated Incineration Facility and waste listed under the no-action alternative to shallow land disposal.


Under alternative B - expected and maximum waste forecasts, DOE would send For wastes from the non-alpha vitrification facility, stabilized residuals from the offsite smelter and metal melt, and waste listed under alternative A to shallow land disposal.


For alternative B - minimum waste forecast, DOE would dispose of the same waste as under alternative B expected and maximum waste forecasts, except for vitrified wastes from the non-alpha vitrification facility, by shallow land disposal. The non-alpha vitrification facility would not operate under the minimum waste forecast alternative B due to insufficient waste volume to warrant it.


Under alternative C, DOE would send waste listed for alternative B - expected and maximum waste forecasts, except for residuals from the offsite metal melt, and vitrified waste from the alpha vitrification facility to shallow land disposal.


B.28 SOIL SORT FACILITY


OBJECTIVE:

The soil sort facility would provide a process to determine whether soils are contaminated and segregate uncontaminated soils for reuse, reducing the volume of soil that would require treatment and/or disposal.

DESCRIPTION:

The soil sort facility would be a mobile assembly of standard sand-and-gravel handling equipment coupled with instrumentation for monitoring radiation, which would allow contaminated material transported along a conveyor system to be diverted from uncontaminated material. The ability to locate small particles of radioactive material dispersed throughout the soil would allow contaminants to be isolated and removed. No sorting of tritiated soils would be performed due to the lack of effective monitoring.

DOE anticipates that a soil sort facility sorting efficiency would yield a separation ratio of 60 percent contaminated to 40 percent uncontaminated soils for mixed waste soils and low-activity waste soils and 40 percent contaminated to 60 percent uncontaminated soils for suspect soils. Uncontaminated soils would be reused onsite as backfill (Hess 1994b).

PROJECT -SPECIFIC ACTIONS:


Under the no-action alternative, DOE would not construct or operate the mobile soil sort facility.


The mobile soil sort facility would be constructed and operated only for mixed waste soils under alternative A. The facility would commence operations in 2006.


Low-activity waste soil and suspect soil would be segregated under alternative B. The facility would commence operations in 1996. Because the non­alpha vitrification facility would not be required for the minimum waste forecast under alternative B, the soil sort facility would also process mixed waste soils under that scenario, beginning in 2006.


Under alternative C, the soil sort facility would not operate because the mixed and low-level waste soils would be treated at the non-alpha vitrification facility, which includes a soil sorting capability.

Under each alternative, estimated volumes of low-level and mixed waste processed by the soil sort facility are shown in Table B.28­1.


Table B.28-1. Estimated volumes of soil sorted for each alternative (cubic meters).a,b


Min.
Exp.
Max.
Facility not constructed
A23,873 m3 of mixed wastemixed waste soilssoils
1,257 m
3 per year
88,331 m3 of mixed wastemixed waste soilssoils
4,650 m
3 per year
440,060 m3 of mixed wastemixed waste soilssoils
23,161 m
3 per year
B19,192 m3 of low-level waste soilssoils
322 to 2,806 m
3 per year

23,873 m3 of mixed wastemixed waste soilssoils
1,257 m
3 per year

48,489 m3 of low-level waste soilssoils
294 to 2,542 m
3 per year
776,707 m3 of low-level waste soilssoils
2,193 to 31,906 m
3 per year

CFacility not constructed
Facility not constructed

Facility not constructed

a. Source: Hess (1995a).

b. To convert to cubic feet, multiply by 35.31.



B.29 SUPERCOMPACTOR


OBJECTIVE:

DOE is pursuing treatment options to reduce the volume of low-level wastes to more efficiently use the disposal capacity of the low-level waste vaults. In the draft eis, DOE proposed to construct and operate an onsite supercompactor to accept equipment and additional job-control wastes that could not be compacted at the existing SRS compactor facilities. DOE has since determined that treatment capacity for many of these wastes is currently available through commercial vendors. Contracting with an offsite commercial vendor would allow DOE to obtain treatment capacity for its low-level wastes sooner than construction of an onsite facility (a contract could be executed by fiscal year 1996 as opposed to 2006 before beginning operations of an onsite facility). Details of the proposed commercial vendor treatments for low-level waste can be found in Appendix B.20. Although the commercial vendor treatment has replaced the onsite supercompactor in the proposed configuration for alternative B, DOE may need to develop onsite treatment capability in lieu of using commercial vendors in the future. Therefore, the waste volumes that could be treated in an onsite supercompactor facility and the associated impacts are presented in this appendix.

DESCRIPTION:

The supercompactor would be located in E-Area and use high compression to exert significant pressure on compactible waste. The compaction efficiency of existing compactors is approximately 4 to 1, whereas the supercompactor could achieve compaction efficiencies of 12 to 1, for job-control waste (Hess 1994a). The system would consist of the following: compaction press, with mold to hold container during size reduction; hydraulic module to operate the press and auxiliary components; ventilation sub-system to control potentially radioactive dust generated during compaction; conveyor system to load and unload containers; liquid collection systems; sealed shipping container for final disposal; and auxiliary components and features to prepare waste for supercompaction. Liquid wastes from the supercompactor would be collected for treatment at the Consolidated Incineration Facility.

PROJECT-SPECIFIC ACTIONS:

In the draft eis, DOE proposed to construct and operate an onsite supercompactor under alternative B. DOE proposed to operate the facility from the years 2006 to 2024 to supercompact low-level waste comprised of low-activity job-control waste, tritiated job-control waste, and low-activity equipment.

Table B.29-1 presents annual and 30-year estimated volumes of low-level waste for the supercompactor facility as proposed under alternative B of the draft eis.


Table B.29-1. Estimated volumes of supercompacted low-level waste for each alternative as proposed in the draft eis (cubic meters).a,b,c


Min.
Exp.
Max.

None
A

None

None

None

B
84,805 m3
4,463 m3 per year
108,285 m3
5,699 m3 per year
229,418 m3
12,075 m3 per year
C
None
None
None

a. Source: Hess (1994b).

b. To convert to cubic feet, multiply by 35.31.

c. Details of the proposed commercial vendor treatments for low-level waste in the final eis are in Appendix B.20.


SUMMARY OF IMPACTS:

The consequences of the supercompaction of low-level radioactive wastes at a new onsite facility were evaluated under alternative B of the draft eis. In the final eis, DOE has determined that treatment of low-level wastes can be obtained in a more timely and cost-effective manner by utilizing commercial vendors. Although it is not proposed as an action under any of the alternatives in the final eis, DOE may need to develop an onsite supercompaction facility in lieu of using commercial vendors in the future. The consequences associated with this onsite treatment activity are described in Table B.29-2, based on the waste volumes considered for supercompaction in the draft eis.


Table B.29-2. Summary of impacts from the operation of an onsite supercompactor as proposed in the draft eis.a


Minimum Waste Forecast
Expected Waste Forecast
Maximum Waste Forecast
Waste disposal volumesb
9,069 m3 to LAWc vault disposal 13,129 m3 to LAW vault disposal 32,392 m3 to LAW vault disposal
Radiological air emissions
Average annual radiological dose and resulting health effects to the publicd
Maximally exposed individual
2.46´10-5 millirem

1.23´10-11 probability of an excess fatal cancer

6.79´10-5 millirem

3.39´10-11 probability of an excess fatal cancer

0.00293 millirem

1.47´10-9 probability of an excess fatal cancer

Average annual population dosee
9.58´10-4 person-rem

4.79´10-7 number of additional fatal cancers

0.00266 person-rem

1.33´10-6 number of additional fatal cancers

0.115 person-rem

5.76´10-5 number of additional fatal cancers

Average annual radiological dose and resulting health effects to uninvolved workers
640 meter uninvolved worker
5.84´10-4 millirem 0.00161 millirem 0.070 millirem
2.92´10-10 probability of an excess fatal cancers 8.05´10-10 probability of an excess fatal cancer 3.50´10-8 probability of an excess fatal cancer
100 meter uninvolved worker
0.0176 person-rem 0.0484 person-rem2.09 person-rem
8.79´10-9 probability of a n excess fatal cancer 2.42´10-8 number of additional fatal cancers 1.05´10-6 number of additional fatal cancers
Direct exposuref
Average annual radiological dose and resulting health effects to involved workers
Maximally exposed individualg
0.79 millirem 1.00 millirem 1.69 millirem
3.16´10-7 probability of an excess fatal cancer 4.00´10-7 probability of an excess fatal cancer 6.77´10-7 probability of an excess fatal cancer
Average annual involved worker population dose
5.53 person-rem 7.00 person-rem 18.6 person-rem
0.00221 number of additional fatal cancers 0.00280 number of additional fatal cancers 0.00744 number of additional fatal cancers

a. Source: Hess (1994b).

b. Compacted waste disposal volumes are for the entire 30-year analysis period.

c. LAW = low activity waste.

d. Average annual dose and probability of fatal cancer obtained by dividing the total dose during the period of interest in this eis and associated probability by the years of actual operation (i.e., 19 years).

e. Number of additional fatal cancers are per year of Consolidated IncinerationIncineration FacilityConsolidated Incineration Facility operation.

f. Direct exposure to involved workers is scaled to cesiumcesium-cesium-137. Direct exposure is normalized to the expected forecast average exposure provided by Hess (1994d).

g. Maximum exposure is assumed to be equal to the average worker exposure provided by Hess (1994d).



B.30 TRANSURANIC WASTE STORAGE PADS


OBJECTIVE:

The transuranic waste storage pads provide retrievable storage for nonmixed and mixed alpha waste (10 to 100 nanocuries per gram) and transuranic waste (greater than 100 nanocuries per gram). The waste stored on the transuranic pads is generated at the Savannah River Technology Center, F-Area laboratories, the 235-F Plutonium Fabrication Facility, and the F- and H-Area separations facilities. Future storage needs also include alpha and transuranic wastes that would be generated by decontamination and decommissioning and environmental restoration activities.

DESCRIPTION:

Storage

The alpha and transuranic wastes are packaged, handled, and stored according to the quantity of nuclear material present and RCRA hazardous waste constituents present (i.e., as mixed waste). The waste is packaged in 55-gallon drums; carbon steel, concrete or polyethylene boxes; concrete culverts; or special containers.

DOE packages job-control waste in 55-gallon drums with carbon filter vents. The drums are assayed following packaging and categorized as less than or greater than 0.5 curies per package. The drums that are less than 0.5 curies per drum are placed directly on the transuranic pads for storage. The drums with greater than 0.5 curies are placed inside concrete culverts (because of the radiological activity) before being placed on the transuranic pads. The bulk waste is packaged in carbon steel, concrete, or polyethylene boxes or special containers where internal shielding may be used for greater than 0.5 curies per package. Transuranic waste that has a surface dose rate of greater than 200 millirem per hour per container is handled remotely. Remote-handled waste is packaged in concrete culverts for storage at the transuranic waste storage pads. The remote­handled waste comprises a very small percentage of the overall transuranic waste at SRS.

There are currently 19 transuranic waste storage pads in E-Area. Each pad is a reinforced concrete slab that slopes to the center and drains to one end where a sump is located. Pads' 1 and 2 dimensions are
15 meters by 38 meters (50 feet by 125 feet) and Pads' 14 through 19 are 18 meters by 49 meters (60 feet by 160 feet) (WSRC 1994k).

Pads 1 through 5 are full of waste containers and covered with 0.3 meter (1 foot) of soil, a polyvinyl chloride top, and an additional 0.9 meter (3 feet) of soil which is seeded with grass. The mounds over Pads 1 through 4 are coated with an asphalt spray to control erosion. Pad 6 is full of waste containers and partially mounded by earth. The mounded soil provides shielding from the stored radionuclides and protects the waste from weather and human intrusion.

Pads 7 through 13, 18 and 19 are open-access pads with various types of containers configured without aisles. Pads 14 through 17 have weather enclosures to provide protection from rain for the stored waste drums until treatment and disposal. The enclosures are leak-proof with ultraviolet light protection, high wind load resistance, and no center supports. These pads would store only drums of waste. Pads 18 and 19 store only boxes of nonmixed transuranic waste at this time (WSRC 1994k).

Reconfiguration

Pads 7 through 13 have no aisles because SRS has been granted a variance to RCRA aisle spacing and labeling requirements until the containers are accessible. Pads 14 through 17 are not part of the variance and DOE has committed to providing aisles between the waste stored on these pads by 1998.

DOE would implement an alpha and transuranic waste storage strategy to reconfigure the containers on Pads 7 through 17 to meet RCRA interim status storage requirements, where applicable, and maximize the available space on the transuranic waste pads for future storage. DOE would transfer the non-alpha mixed wastes (i.e., wastes with less than 10 nanocuries per gram of transuranics) currently stored on the transuranic pads to other storage pads to provide additional space for alpha and transuranic wastes. The new configuration would include placing containers, other than drums, stacked one high on Pads 7 through 13 and stacking drums three high on Pads 14 through 17. As a result, DOE anticipates needing the space on Pads 18 and 19 to make up for the loss in storage capacity from providing aisles on Pads 14 through 17. As part of the storage strategy DOE is evaluating the use of reactor buildings as storage locations for the alpha and transuranic waste, but technical and regulatory considerations associated with the use of those facilities have not yet been addressed. Therefore, this eis analysis assumes only pad storage for the alpha and transuranic waste (WSRC 1994m).

Retrieval

The retrieval portion of the facility's operations involve the removal of 55- or 83-gallon transuranic drums from the mounded Pads 2 through 6. The transuranic waste drums stored on these pads are about to reach their 20-year storage life based on the calculations for the mounded storage configuration (WSRC 1994m). The retrieval program would be conducted with equipment designed to extract the drums from the mounds.

The earthen mounds cover a close array of 55-gallon drums, stacked two high, sitting on the concrete pad. A weather enclosure would be erected over the pad prior to initiating retrieval. The soil would be removed from the mounds, exposing the drums. Each drum would be individually removed from the stack. The drums would be vented and purged of any gases that may have generated from waste material decomposition as a result of radiological contamination. The vented drums would then be placed in an overpack container fitted with a carbon composite filter to prevent future gas accumulation. Pads 2 through 6 would remain in service for transuranic waste storage following the retrieval operation. Pad 1 would not be retrieved because the waste is stored inside concrete culverts that are expected to provide adequate storage during the 30-year analysis period (WSRC 1994m).

PROJECT-SPECIFIC ACTIONS:


Under the no-action alternative, the transuranic waste storage pads would store the nonmixed and mixed alpha waste and transuranic waste. The retrieval operation would begin in 1997 or 1998, and waste would be rearranged to conform with RCRA requirements and to maximize storage space on the existing pads.

In 1998, additional pads would be needed to increase the storage capacity. A total of 19 additional pads would be required by the year 2024 (Hess 1995a).

For each waste forecast, alternatives A, B, and C would be identical to the no-action except that the amount of additional waste storage capacity would vary according to the transuranic and alpha waste treatment and disposal activities proposed for each alternative. Table B.30-1 presents the number of transuranic waste storage pads required for each alternative.


Table B.30-1. Number of additional transuranic waste storage pads that would be required under each alternative.a


Min.
Exp.
Max.




19 additional pads by 2024


A



3 additional pad by 2006


12 additional pads by 2006

1,168 additional pads by 2006

B



2 additional pads by 2005


10 additional pads by 2006

1,168 additional pads by 2006

C



2 additional pads by 2004


11 additional pads by 2006

1,166 additional pads by 2006

a. Source: Hess (1995a).



B.31 TRANSURANIC WASTE CHARACTERIZATION/ CERTIFICATION FACILITY


OBJECTIVES:

The transuranic waste characterization/certification facility would provide extensive containerized waste processing and certification capabilities. The facility would have the ability to open various containers (e.g., boxes, culverts, or drums); assay, examine, sort, decontaminate the alpha and transuranic wastes; reduce large wastes to 55-gallon-drum size; weld; and certify containers for disposal.

DESCRIPTION:

A transuranic waste characterization/certification facility would characterize and certify nonmixed and mixed alpha (10 to 100 nanocuries per gram) and transuranic wastes (greater than 100 nanocuries per gram). The facility would begin operation in 2007. The facility would prepare transuranic and alpha waste for treatment, macroencapsulate mixed alpha waste, and certify transuranic and alpha waste for disposal.

The transuranic waste characterization/certification facility would be located in E­Area adjacent to the alpha vitrification facility. The facility would use nondestructive assay and examination techniques to characterize the waste, open transuranic boxes, reduce the size of the waste, repackage waste in 55­gallon drums for direct disposal or processing by the alpha vitrification facility, and perform a second nondestructive assay and examination to confirm packaging. A 30 percent reduction in waste volume would be realized during repackaging except for transuranic waste to be disposed of at the Waste Isolation Pilot Plant under alternative A. Nondestructive assays (before and after repackaging) would be performed using alpha and neutron detectors. Nondestructive examinations (before and after repackaging) would be performed by real-time x-ray, much like the machines in airports, to identify the contents of the drum. The facility would also have the ability to vent and purge drums that had been stored in culverts and were not vented and purged during drum retrieval activities (Hess 1994a).

PROJECT-SPECIFIC ACTIONS



Under the no-action alternative, the facility would be not constructed.


Under alternative A, the transuranic waste characterization/certification facility would segregate the alpha and transuranic waste according to the following four waste categories:

- nonmixed alpha waste

- mixed alpha waste

- plutonium-238 transuranic waste

- plutonium-239 transuranic waste

A 30 percent reduction in alpha waste and transuranic waste processed after 2018 and kept in storage at SRS would be realized. No reduction would be realized for transuranic waste processed for disposal at the Waste Isolation Pilot Plant (2008 - 2018).

The second nondestructive assay and examination would be performed on vented drums to determine if the waste form (i.e., nonmixed and mixed alpha waste, or plutonium-238 or -239 transuranic waste) meets the applicable waste acceptance criteria. In alternative A, waste could be certified as packaged; repackaged and certified; or repackaged, treated (encapsulated), and certified for disposal. A drum of waste, regardless of its waste category, could be rejected from the second nondestructive assay and examination and be reprocessed in the transuranic waste characterization/certification facility so the waste form meets the waste acceptance criteria of the appropriate disposal facility.

The nonmixed alpha waste would be repackaged and disposed of at the low-activity waste vaults. Most of the mixed alpha waste would be considered hazardous debris in accordance with RCRA land disposal restrictions. DOE would request a treatability variance to macroencapsulate the mixed alpha waste that was not classified as hazardous debris. The mixed alpha waste would be macroencapsulated in steel drums by welding on the lids and sent to RCRA-permitted disposal.

Transuranic waste is identical in composition to alpha waste but has a higher activity (greater than
100 nanocuries per gram) from radiological contamination. The waste would be categorized solely on the dominant radioisotope content (i.e., plutonium-238 or -239) for shipping purposes. DOE would package the transuranic waste to meet the Waste Isolation Pilot Plant waste acceptance criteria.


In alternative B, the alpha and transuranic waste would initially be segregated into four categories as in alternative A. In addition, the mixed alpha waste and plutonium-238 transuranic wastes would be further divided into metallic and nonmetallic waste subcategories. The metallic mixed alpha waste would be macroencapsulated and sent to RCRA-permitted disposal vaults. The plutonium-238 transuranic waste metal would be packaged for disposal at the Waste Isolation Pilot Plant. The nonmetallic mixed alpha and plutonium-238 transuranic waste would be sent to the alpha vitrification facility for treatment. The nonmixed alpha waste would be repackaged and disposed at the low-activity waste vaults. Plutonium-239 waste would be segregated into high- and low-activity fractions. High-activity plutonium-239 transuranic waste would be sent to the alpha-vitrification facility for treatment. Low-activity plutonium-239 transuranic wastes would be packaged to meet the Waste Isolation Pilot Plant waste acceptance criteria. In alternative B, approximately one-third  of the transuranic and alpha waste would be repackaged and sent to the alpha vitrification facility for further treatment.


In alternative C, the alpha and transuranic waste would initially be segregated into four categories as described in alternative A. Metal would be removed during sorting to decontaminate, recycle, and reuse. A third nondestructive assay and examination unit would certify decontaminated metal for reuse. Alpha and transuranic metal that could not be decontaminated would be repackaged in 55­gallon drums, along with the other waste categories, to be sent to the alpha vitrification facility for treatment.

Table B.31­1 presents the volume of waste to be processed in the transuranic waste characterization/ certification facility for each alternative.


Table B.31-1. Volume of waste that would be processed in the transuranic waste characterization/ certification facility for each alternative (cubic meters).a,b


Min.
Exp.
Max.

Not constructed

A
15,040 m3 total
~ 1,219 m3/yr
macroc = 26  m3/yr
(315 m3 total)
21,209 m3 total
~ 1,681 m3/yr
macro = 35 m3/yr
(445 m3 total)
551,083 m3 total
~ 45,706 m3/yr
macro = 13,118 m3/yr
(158,160 m3 total)

B
15,040 m3 total
~ 1,219 m3/yr
macro = 32 m3/yr
(358 m3 total)
21,210 m3 total
~ 1,681 m3/yr
macro = 41 m3/yr
(520 m3 total)
551,083 m3 total
~ 45,706 m3/yr
macro = 4,251 m3/yr
(51,250 m3 total)

C
15,040 m3 total
~ 1,219 m3/yr
macro = 0
21,210 m3 total
~ 1,681 m3/yr
macro = 0
551,083 m3 total
~ 45,706 m3/yr
macro = 0

a. Source: Hess (1995a).

b. To convert to cubic feet, multiply by 35.31.

c. Macroencapsulated.



B.32 References


Blankenhorn, J. A., 1995, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum, to M. L. Hess, Westinghouse Savannah River Company, Aiken, South Carolina, "CIF Utilization Percentages," April 26.

Boore, W. G., F. G. McNatt, R. K. Ryland, R. A. Scaggs, E. D. Strother, and R. W. Wilson, 1986, Radioactive Waste Spill and Cleanup on Storage Tank A, Savannah River Plant, Aiken, South Carolina, DP-1722, E. I. du Pont deNemours and Co., Aiken, South Carolina.

Campbell, R. M., Westinghouse Savannah River Company, Aiken, South Carolina, 1994, Interoffice Memorandum with M. E. O'Connor, Halliburton NUS Corporation, Aiken, South Carolina, "Replacement High-Level Waste Evaporator Overheads," October 21.

Campbell, R. M., Westinghouse Savannah River Company, Aiken, South Carolina, 1994b, Interoffice Memorandum with M. E. O'Connor, Halliburton NUS Corporation, Aiken, South Carolina, "WMeis Document Request," October 5.

DOE (U.S. Department of Energy), 1980, Environmental Impact Statement, Double Shell Tanks for Defense High-Level Radioactive Waste Storage, DOE/eis-0062, Savannah River Operations Office, Aiken, South Carolina.

DOE (U.S. Department of Energy), 1986a, Memorandum-to-File: F/H Effluent Treatment Facility (ETF), H-Area, Savannah River Plant (SRP) Compliance with the National Environmental Policy Act (NEPA), Aiken, South Carolina.

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DOE (U.S. Department of Energy), 1987, Final Environmental Impact Statement Waste Management Activities for Groundwater Protection, Savannah River Plant, DOE/eis-0120 Savannah River Operations Office, Aiken, South Carolina, December.

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DOE (U.S. Department of Energy), 1994b, Environmental Assessment, Treatment of M-Area Mixed Wastes at the Savannah River Site, DOE/ea-0918, Savannah River Operations Office, Aiken, South Carolina, August 1994.

Dukes, M. D., 1994, Westinghouse Savannah River Company, Aiken, South Carolina, Letter to C. W. Richardson, South Carolina Department of Health and Environmental Control, Columbia, South Carolina, "Request for Exemption; Lead Melting Operations, N-Area, Savannah River Site (U)," May 12.

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Hess, M. L., 1994a, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to H. L. Pope, U.S. Department of Energy, Savannah River Operations Office, Aiken, South Carolina, "Complete Set of Flow Sheets," ESH-NEP-94-0241, November 15.

Hess, M. L., 1994b, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to H. L. Pope, U.S. Department of Energy, Savannah River Operations Office, Aiken, South Carolina, "Revised Spreadsheets Min Mixed Case 'C'," plus complete set of spreadsheets ESH-NEP-94-0213, October 21.

Hess, M. L., 1994c, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to H. L. Pope, U.S. Department of Energy, Savannah River Operations Office, Aiken, South Carolina, "Canyon Solvent Disposition Planning," ESH-NEP-94-0120, September 13.

Hess, M. L., 1994d, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to H. L. Pope, U.S. Department of Energy, Savannah River Operations Office, "Revised Annual Worker Dose by Facility," ESH-NEP-94-0212, October 12.

Hess, M. L., 1994e, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to H. L. Pope, U.S. Department of Energy, Savannah River Operations Office, Aiken, South Carolina, "Storage and Disposal Capacities," ESH­NEP-94-0226, October 28.

Hess, M. L., 1994f, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to H. L. Pope, U.S. Department of Energy, Savannah River Operations Office, Aiken, South Carolina, "Tank Farm Volume Waste Forecast," ESH-NEP-94-0147, September 27.

Hess, M. L., 1994g, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to H. L. Pope, U.S. Department of Energy, Savannah River Operations Office, Aiken, South Carolina, "NMPD Liquid Waste Forecast," ESH-NEP-94-0150, September 28.

Hess, M. L., 1994h, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to H. L. Pope, U.S. Department of Energy, Savannah River Operations Office, Aiken, South Carolina, "Smelter Volume Reduction Factors," ESH-NEP-94-0185, October 10.

Hess, M. L., 1994i, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to H. L. Pope, U.S. Department of Energy, Savannah River Operations Office, Aiken, South Carolina, "WSRC Data Transmittal - Freon Recycle Units Miscellaneous Information," ESH-NEP-94-0167, October 3.

Hess, M. L., 1994j, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to H. L. Pope, U.S. Department of Energy, Savannah River Operations Office, Aiken, South Carolina, "WSRC Data Transmittal - Description of Freon Recycle Unit," ESH-NEP-94-0164, September 30.

Hess, M. L., 1994k, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to H. L. Pope, U.S. Department of Energy, Savannah River Operations Office, Aiken, South Carolina, "WSRC Data Transmittal - Waste Min/Decon Systems," ESH-NEP-94-0155, September 29.

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Hess, M. L., 1995c, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to H. L. Pope, U.S. Department of Energy, Savannah River Operations Office, Aiken, South Carolina, "WSRC Data Transmittal - LLW RPF Data Request," ESH-NEP-95-0067, April 14.

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Poe, L., 1974, Leakage from Waste Tank 16, DP-1358, E. I. du Pont deNemours and Co., Aiken, South Carolina.

Stewart, J., 1992, Power Services Utilization Permit, Part B-Final Request for Utilities, Westinghouse Savannah River Company, Aiken, South Carolina, November 11.

Todaro, C., 1994, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to D. T. Bignell, Westinghouse Savannah River Company, Aiken, South Carolina, "Effluent Treatment Facility 30-Year Forecast," SWE-SWO-94-0200, May 2.

Wells, M. N., 1994, Westinghouse Savannah River Company, Aiken, South Carolina, Interoffice Memorandum to P. L. Young, "DWPF Seis Info Request," Halliburton NUS Corporation, Aiken, South Carolina, May 23.

Wiggins, A. W., 1992, F/H Area Effluent Treatment Facility Process Overview, Westinghouse Savannah River Company, Aiken, South Carolina, November 4.

WSRC (Westinghouse Savannah River Company), No Date, Photography Desktop Procedure Manual, Aiken, South Carolina.

WSRC (Westinghouse Savannah River Company), 1990a, RCRA Part A Application for Hazardous Waste Permit, Tab AD, Revision 0, September 25.

WSRC (Westinghouse Savannah River Company), 1990b, Consolidated Incineration Facility Functional Performance Requirements, OPS­WMP­90­4140, Aiken, South Carolina.

WSRC (Westinghouse Savannah River Company), 1991, F/H-Area High-Level Waste Radioactive Waste Tank Farms, As-Built Construction Permit Application for an Industrial Wastewater Treatment Facility, Revision 0, Aiken, South Carolina.

WSRC (Westinghouse Savannah River Company), 1992a, RCRA Part A Application for Hazardous Waste Permit, Tab Z, Revision 7, June 1, Aiken, South Carolina.

WSRC (Westinghouse Savannah River Company), 1992b, Savannah River Site Liquid Radioactive Waste Handling Facilities Justification for Continued Operations, WSRC-RP-92-964, Aiken, South Carolina.

WSRC (Westinghouse Savannah River Company), 1992c, RFI/RI Workplan for Tank 37 Concentrate Transfer System Line Leak, WSRC-RP-92-62, Revision 0, Aiken, South Carolina.

WSRC (Westinghouse Savannah River Company), 1992d, Savannah River Site Interim Waste Management Program Plan, FY 1991-1992, WSRC-TR-92-89, Aiken, South Carolina.

WSRC (Westinghouse Savannah River Company), 1992e, RCRA Part A Application for Hazardous Waste Permit, Tab M, Revision 8, Aiken, South Carolina, August 11.

WSRC (Westinghouse Savannah River Company), 1992f, "Waste Minimization Program (Calendar Year 1993), Construction Waste Minimization, Scrap Lead," Aiken, South Carolina.

WSRC (Westinghouse Savannah River Company), 1992g, Air Quality Permit Modification Application, Aiken, South Carolina, August 28.

WSRC (Westinghouse Savannah River Company), 1992h, RCRA Part A Application for Hazardous Waste Permit, Tab R Revision 7, June 1.

WSRC (Westinghouse Savannah River Company), 1993a, RCRA Part A Application for Hazardous Waste Permit, Tab AH Revision 9, February 16.

WSRC (Westinghouse Savannah River Company), 1993b, Savannah River Site Waste Management Program Plan - FY 1993, WSRC-TR-93-89, Aiken South Carolina, June.

WSRC (Westinghouse Savannah River Company), 1993c, Savannah River Site Consolidated Incineration Facility Mission Need and Capacity Review, Aiken, South Carolina.

WSRC (Westinghouse Savannah River Company), 1993d, 1992 RCRA Part B Permit Application Savannah River Site, Volume X, WSRC-IM-91-53, Revision 1, July 16.

WSRC (Westinghouse Savannah River Company), 1993e, 1992 RCRA Part B Permit Application - Savannah River Site, Volume II, Book 1 of 1, Hazardous Waste Storage Facility, WSRC­IM­91­53, Aiken, South Carolina, September.

WSRC (Westinghouse Savannah River Company), 1993f, F/H-Area High-Level Waste Removal Plan and Schedule as Required by the Federal Facility Agreement for the Savannah River Site, WSRC­RP-93-1477, Revision 0, Aiken, South Carolina, November.

WSRC (Westinghouse Savannah River Company), 1993g, Hazards Assessment Document of the New Waste Transfer Facility, WSRC-TR-93-314, Aiken, South Carolina.

WSRC (Westinghouse Savannah River Company), 1993h, 1992 RCRA Part B Permit Application Savannah River Site, Volume VI, Organic Waste Storage Tank, WSRC-IM-91-53, September.

WSRC (Westinghouse Savannah River Company), 1993i, Construction Management Plan, Waste Minimization Program, CMP 05-2.10-6, Revision 1, Aiken, South Carolina, November 22.

WSRC (Westinghouse Savannah River Company), 1994a, Solvent Storage Tanks (S23-S30) Interim Closure Plan, SWE-SWE-94-0279, Aiken South Carolina.

WSRC (Westinghouse Savannah River Company), 1994b, Savannah River Site Solid Waste Forecast - FY94, WSRC-RP-94-206, Aiken South Carolina, February.

WSRC (Westinghouse Savannah River Company), 1994c, Burial Ground Operations Safety Analysis Report Addendum E-Area, WSRC-SA-5, Addendum 1, Aiken, South Carolina, April.

WSRC (Westinghouse Savannah River Company), 1994d, High-Level Waste System Process Interface Description, X-ICD-G-00001, Predecisional Draft, Aiken, South Carolina.

WSRC (Westinghouse Savannah River Company), 1994e, High-Level Waste System Plan, HLW­OVP­94-0005, Revision 2 (U), Aiken, South Carolina, January 14.

WSRC (Westinghouse Savannah River Company), 1994f, High-Level Waste Engineering Monthly Data Report, WSRC-RP-94-383-3, Aiken, South Carolina, March.

WSRC (Westinghouse Savannah River Company), 1994g, HLW System Plan, HLW-OVP-94-0077, Revision 3 (U), Aiken, South Carolina, May 31.

WSRC (Westinghouse Savannah River Company), 1994h, Savannah River Site Radionuclide Air Emissions Annual Report for National Emission Standards for Hazardous Air Pollutant, WSRC­IM­94­26, Aiken, South Carolina.

WSRC (Westinghouse Savannah River Company), 1994i, Criteria for Acceptance of High-Level Waste into the 241-F/H Tank Farms, X-SD-G-00001, Revision 0, Aiken, South Carolina, March 31.

WSRC (Westinghouse Savannah River Company), 1994j, Application for Permit to Construct M­Area Vendor Treatment Facility, ESH-FSS-94-0354, Aiken, South Carolina, June.

WSRC (Westinghouse Savannah River Company), 1994k, Strategy Proposal for Interim Storage of Hazardous, Mixed and Non-Mixed TRU and Low Level Mixed Wastes, WSRC-RP-94-767, Revision 0, Aiken, South Carolina, August.

WSRC (Westinghouse Savannah River Company), 1994l, Solid Waste Management Plan (U), WSRC­RP­93­1448, Revision 2, Aiken, South Carolina, March 29.

WSRC (Westinghouse Savannah River Company), 1994m, RCRA Part A Application for Hazardous Waste Permit, Tab N, Revision 13, Aiken, South Carolina, May 23.

WSRC (Westinghouse Savannah River Company), 1995, SRS Proposed Site Treatment Plan, WSRC­TR­0608, Aiken, South Carolina.


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