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Military

 DOT&E Director, Operational Test & Evaluation  
FY98 Annual Report
FY98 Annual Report

B-1B CONVENTIONAL MISSION UPGRADE PROGRAM (CMUP)


Air Force ACAT IC Program: Prime Contractor
Total Number of Systems:93Boeing North American Aviation
Total Program Cost (TY$):$2,339M 
Average Unit Cost (TY$):$10.4M 
Full-rate production: Service Certified Y2K Compliant
Block D2QFY99Block D - Yes
Block E4QFY01Block E - N/A
Block F3QFY02Block F - N/A

SYSTEM DESCRIPTION & CONTRIBUTION TO JOINT VISION 2010

The B-1B Lancer is a long-range, supersonic bomber, capable of flying intercontinental missions. With air refueling it can attack targets anywhere in the world and return to bases in the U.S. The B-1B's design features a swing-wing, four F-101-GE-102 afterburning turbofan engines, a defensive avionics system comprised primarily of the AN/ALQ-161A radio frequency surveillance and ECM system (i.e., a self-protection jammer), and a tail warning system coupled to a flare/chaff dispenser.

Originally designed as a nuclear weapons delivery platform, the B-1B is undergoing the Conventional Mission Upgrade Program (CMUP) to transition to a conventional-only platform. Conventional weapons and defensive system upgrades will improve the B-1B's lethality and survivability. Programmed reliability and maintainability improvements, such as computer avionics upgrades, will make the B-IB more affordable to operate. All of these improvements will equip the B-1B to execute precision engagement by attacking strategic and tactical targets at all stages of conflict. Carrying 84 general purpose 500-pound bombs or 30 cluster bombs, the B-1B has the unique capability to project power rapidly, precisely, and globally¾ key tenants of dominant maneuver.

The remaining phases of CMUP consist of three principal "blocks:"

  • Block D: Provides the B-1B with the capability to carry and deliver the Joint Direct Attack Munition (JDAM), and adds Global Positioning System (GPS) capability and an upgraded communications package with updated anti-jam radios.

  • Block E: Upgrades computers for increased weapon flexibility and better reliability, and integrates Wind Corrected Munitions Dispenser (WCMD) weapons for more accurate delivery of cluster bomb munitions from high altitudes. It also enables integration of the Joint Standoff Weapon (JSOW) and the Joint Air-to-Surface Standoff Missile (JASSM).
  • Block F: Defensive System Upgrade Program (DSUP)-Upgrades the defensive avionics suite by integrating a radar warning receiver, a radio frequency countermeasures system, and a fiber-optic towed decoy.

BACKGROUND INFORMATION

Test planning for the B-1B CMUP is covered by a Capstone TEMP and annexes for each major upgrade. DOT&E initially approved the CMUP Capstone TEMP and Block D annex on January 6, 1995. Subsequently, DOT&E approved the following TEMP documents on the dates below:

Revised and Updated Block D TEMP annex May 29, 1997

Block F (DSUP) TEMP annex March 20, 1997

Revised B-1B CMUP Capstone TEMP September 11, 1997

Block E (Computers and WCMD) TEMP annex September 11, 1997

A waiver from full-up, system-level Live Fire Testing was approved in January 1995 together with an alternative plan for meeting the LFT&E objectives. The alternative plan for LFT&E is included in the latest approved TEMP as an annex.


TEST & EVALUATION ACTIVITY

DT&E flight-testing of the Block D upgrade began in January 1998 at Edwards AFB, CA. Seventy-seven sorties and 514 flight hours were flown during the DT&E phase during which 12 JDAMs were released. Combined DT&E/OT&E flight-testing was conducted from June-July 1998. During combined DT&E/OT&E, 20 sorties and 146 flight hours were flown and 11 JDAMs were delivered.

A dedicated IOT&E phase for the Block D upgrade, conducted from August 24-September 30, 1998, employed two flight test aircraft and a production-representative "kitproof" aircraft. Flight-testing included nine sorties, 54 flight hours, and the delivery of 17 JDAMs against 13 realistic target types.

Combined DT&E/OT&E for Blocks E and F is scheduled to begin in FY00. B-LRIP reports will be prepared at the time of production decisions for these upgrades.

All LFT&E testing has been completed. The testing focused on the potential for fire and/or explosions within and around fuel tanks, and on the potential for fuel tank rupture and structural failures due to hydrodynamic ram effects of ballistic impacts on the fuel tanks. The Air Force has completed the consolidated report on B-1B vulnerability, which includes results of live fire testing. A DOT&E independent evaluation is in progress.


TEST & EVALUATION ASSESSMENT

Dedicated IOT&E assessed the effectiveness and suitability of the new communications, navigation, and conventional munitions weapons system. Key performance parameters included the: (1) ability to carry, bit check, deliver and jettison up to eight JDAMs per launcher; (2) accuracy of data transferred to the JDAM weapon; and (3) Mission Capable Rate for upgraded aircraft.

The results of OT&E confirm that the Block D upgrades are capable of meeting key performance requirements and add significantly to the B-1B's conventional weapon delivery capabilities. However, the full potential of the upgrades cannot be realized until there are further improvements to the Mission Planning System to support planning of JDAM delivery and preparation and loading of communications and navigation data. Weapon effectiveness of the B-1B with JDAM will also depend on JDAM meeting its reliability and performance goals.

The advanced communications capabilities of Block D are yet to be demonstrated. The Air Force must improve training, define a concept of operations, and conduct further testing before Block D communications effectiveness can be determined. Additionally, updates to the B-1B technical manuals are needed to improve maintainability and supportability of the Block D upgrades. Finally, further testing and tactics developments are needed to determine the performance of JDAM in other than high altitude releases.

DOT&E's independent analysis of the results will be included in a B-LRIP report to Congress to support the Milestone III decision in January 1999.


LESSONS LEARNED

The use of retired aircraft as test articles is an effective and economical means for obtaining realistic live fire test data on upgrade programs. Improvements in test techniques, instrumentation, and analysis methodology and models are required to fully address fuel tank ullage vulnerability.


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