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CHAPTER 9 PIPELINE OPERATIONS |
Section I. Duties of Personnel
CHIEF DISPATCHER
The chief dispatcher is usually the petroleum distribution officer in a petroleum pipeline and terminal operating battalion or petroleum group. The dispatcher has operational control over the whole pipeline system. As a rule, the dispatcher’s office is normally located at the headquarters responsible for the control of the pipeline distribution system. The duties of the shift dispatchers are the same as those of the chief dispatcher. Shift dispatchers control operations in the name of the chief dispatcher.
Required Knowledge
The chief dispatcher must know--
Required Determinations
The chief dispatcher must determine--
Required Actions
The chief dispatcher must--
Chief Dispatcher’s Office
Personnel in the scheduling and dispatching sections of the office of the chief dispatcher have various duties. These duties are described below:
Scheduling Section
Personnel in the scheduling section prepare the monthly pipeline schedules which are based on requirements to maintain stock levels. They also prepare daily pumping schedules from the monthly schedule. The daily schedules are usually prepared a week in advance.
Dispatching Section
Personnel in the dispatching section start, adjust, and stop all pumping operations. To do this, they issue daily pumping orders to the district dispatchers. These orders are based on the daily and monthly schedules and take into consideration any last minute changes or emergency requirements.
DISTRICT DISPATCHERS
District dispatchers are located at subcontrol headquarters in the pipeline system. Each controls pumping operations in their district according to the instructions of the chief dispatcher. Hourly pumping and delivery reports are sent to the chief dispatcher. The hourly reports include barrels pumped from or received into each storage location, corrected to 60° F. Also the report includes suction and discharge pressures and RPMs for operating pumps, batch changes, and flow rates. A district dispatcher has certain freedom of action in emergencies. In the case of a line break, fire, or other interruption, the district dispatcher--
Section II. Pipeline Communications System
DESCRIPTION
An efficient communications system is a must for the operation and maintenance of military pipelines. The system must be separate, continuous, and dependable. The communications system must have-
EQUIPMENT AND USE
Teletypewriters, telephones, and radio teletypes are the main items of equipment in the system. Radios provide communication between all dispatchers and between pump stations. Radio communication is also used to maintain contact with maintenance support teams and mobile air and land patrols. The communications system begins at the petroleum pipeline and terminal operating company. Each company uses teletypewriters, radios, telephones, and radio teletypes to control operations. Telephones are used by company elements for administration purposes. They are also used for similar purposes by battalion and group headquarters. As a rule, all pump stations and tank farms have the same teletypewriter and telephone capabilities. Standby radio communications are provided between adjacent pump stations.
Teletypewriter Service
This is furnished on a party-line basis to all pump stations and tank farms in each district. Each end of the party line includes the subcontrol stations at either end of the district. The circuit at each pump station ends in a page-printing teletypewriter.
Party Line Telephone System.
This is provided to all pump stations and tank farms in the district. It is also provided to the subcontrol station at each end of the district. Each station on the party line is given an identifying code ring.
SYSTEM EXPANSION AND CONTROL
The system is expanded when there are petroleum pipeline and terminal operating battalions and petroleum group headquarters. The system is controlled by the chief dispatcher. He uses the system to control the flow of products through the pipeline.
SIGNAL OFFICER
A signal officer is assigned to petroleum battalion or group headquarters. One of his major functions is to coordinate with appropriate signal agencies to ensure that they provide the required support. The signal officer has staff supervision over assigned and attached signal troop units. He supervises internal communication support activities for the headquarters. He also inspects subordinate units to ensure equipment is properly maintained and operated. The signal officer assigned to a petroleum group headquarters takes part in the communications planning of the petroleum distribution system. This duty may include--
CHIEF DISPATCHER CONTROL STATION
The chief dispatcher is normally positioned away from the first district dispatcher. The first district dispatcher is usually at the harbor end of the pipeline system. However, the chief dispatcher control station may be combined with the first district dispatcher subcontrol station if needed. The chief dispatcher has a tape-printing and transmitting teletypewriter, a telephone, and radio facilities. As a rule, the teletypewriter is used as the main method of communication.
DISTRICT DISPATCHER SUBCONTROL STATIONS
All district dispatcher subcontrol stations have teletypewriters and telephones. As a rule, the teletypewriter is used as the main system of communications and the telephone as the secondary system. The system is organized as described below.
Section III. Schedules
Scheduling Factors
Scheduling is planning the movement of bulk petroleum products by pipeline from the base terminal to intermediate terminals and pipe head terminals. Before products can be scheduled for movement, the chief dispatcher must determine when and where specific products will be required and how much storage space is available. He must also know how long it will take for the product to reach its destination after it has been started through the pipeline. Past experience is the best way to determine daily requirements throughout the pipeline system. With the above factors in mind, the chief dispatcher prepares consumption graphs. These graphs show projected consumption and deliveries. Under the supervision of the chief dispatcher, the scheduling and distribution sections prepare a monthly pipeline schedule and a daily pumping schedule.
CONSUMPTION GRAPH
The chief dispatcher keeps a consumption graph for each product handled at each storage point. Each terminal keeps similar graphs for large volume users. The graphs are valuable for showing present and future stocks and storage positions. They also show trends in consumption. Sudden increases or decreases in consumption are quickly recognized and can be reflected in scheduling. A consumption graph must show the total barrels of any given product for each terminal or storage location. A separate graph should not be prepared for each tank. Figure 9-1, is a consumption graph for diesel. Information for this graph is given below.

Figure 9-1. Consumption graph
MONTHLY PIPELINE SCHEDULE
The monthly pipeline schedule as shown in Figure 9-2, shows the programmed movement of products through the pipeline. The products required for the 30-day period must be determined. Then a schedule can be prepared to compute the time it will take for a product to reach its destination after it has started into the pipeline. This schedule is merely a graph which shows line capacity in barrels (distance) plotted against time (hour). It is prepared on a sloping tabletop, which can be equipped with a full-length parallel rule. It is best to use an adjustable protractor with the parallel rule to ensure that the flow is plotted correctly. Information on this graph is given below.

Figure 9-2. Monthly pipeline schedule
DAILY PUMPING SCHEDULE
The daily pumping schedule as shown in Figure 9-3 is used as a basis for preparing pumping orders. It is an abbreviated tabular form of the monthly schedule for each day concerned. This schedule shows changes and emergency needs. It is usually prepared a week in advance so that the dispatching section can have a week’s supply. The dispatching section uses the daily pumping schedule to prepare the graphic progress chart and the daily pumping order.

Figure 9-3. Daily pumping schedule
Section IV. Line Operations
TESTING OPERATIONS
The chief dispatcher keeps a week’s supply of daily pumping schedules. He uses them to arrange with the base terminal to test the products before pumping begins. They are tested according to MIL-HDBK-200. Test results are recorded on DA Form 2077 Arrangements are also made for line sampling and testing while the product is enroute. This is done to mark the progress and position of interfaces. Instructions for testing and disposing of interface are given to the terminals where they are to be taken off.
PUMPING OPERATIONS
The chief dispatcher decides the specific times batches are to be pumped into the line. All stations along the line are told of the starting time, amount of product, route, and destination. The input station reports every hour on cumulative barrels pumped, temperatures, pressures, and batch numbers. Pump stations along the line report every hour on line and atmospheric temperatures, pressures, product code, and batch number. This information is recorded on DA Form 4193 as shown in Figure 9-4. The reports are sent to the district dispatchers who, in turn, send the reports to the chief dispatcher. Pump stations are told of the expected arrival time of scrapers that may be in the line.
OPERATION REPORTS
Operation reports cover hourly pumping and delivery data from the various pipeline pump stations. These reports are sent to the appropriate district dispatcher. The reports provide a check on the operation of the line. The chief dispatcher decides the progress of batches and the position of interfaces by using the various operation reports. This information is recorded on the daily pumping record. Some of the information is used along with the graphic progress chart or with the stream tape. Discrepancies between barrels pumped and barrels delivered must be investigated. The pipeline day begins at midnight. At that time, the chief dispatcher sends a time signal to regulate all clocks in the system. The first report is made at 0100. Station 1 reports first, and all others follow in order. The report from a branch line takeoff station follows that from the main line station where the branch begins. Reports from input stations, way stations, and takeoff stations will differ in content. Reports need be no more than a single teletype line. They are letter and figure-coded to save space and time. Data should be arranged in sequence. Then, they will coincide with station logs and dispatcher’s pumping record. More station reports and information are given below.
Input Station Report
An input station provides various data to the dispatcher. These data include--
Pump Station Report
A pump station provides various data to the dispatcher. These data include--

Figure 9-4. DA Form 4193 (Petroleum Products- Pump Station Hourly Operations Record)

Figure 9-4. DA Form 4193 (Petroleum Products-Pump Station Hourly Operations Record) (continued)
Takeoff Station Report
A takeoff station provides various data to the dispatcher. These data include--
Additional Information
Other needed information will be sent hourly to the chief dispatcher from the district dispatchers. Data on rate of flow, position of interfaces, and inputs and takeoffs from the main line should be sent to the chief dispatcher. He uses these to keep a current plot on the graphic progress chart.
Reporting Instructions
There are various instructions that stations use for reporting data to the dispatcher. These instructions are given below.
Section V. Dispatching Records And Controls
Daily Pumping Record
The daily pumping record as shown in Figure 9-5, is known also as the operation sheet or train sheet. The format may be changed locally to suit local needs or the requirements of higher headquarters. Basically, the record details operations of the whole line in the same way the station log details station operations. The chief dispatcher uses data in hourly operations reports to keep the daily pumping record. The vertical axis shows a complete pipeline day beginning at 0000 and ending at 2400. The horizontal axis is divided into separate sections for each pump station and terminal in the pipeline system. Station sections are labeled by station number or location. The first section is used for the base terminal. Other stations and terminals follow from left to right downstream. A suggested format is described below.

Figure 9-5. Suggested format for daily pumping record
Information Recorded
The tank column next to the left-hand time column is used to record the number of the tank from which fuel is being pumped. Cumulative input is the hourly batch total of fuel pumped. The initial station suction pressure is that supplied by gravity or a feeder pump. Individual pump discharge pressures and RPMs are recorded to show any problems. RPMs should be the same for all pumps operating properly. Suction pressure for pump 1 only is recorded. This is because the discharge pressure of pump 1 is the suction pressure of the next pump. Cumulative takeoff at depots and terminals is the hourly total of deliveries from the line. Rate of flow beyond a takeoff terminal should be no more than the amount pumped into the pipeline minus the rate of takeoff. Therefore, rate of flow beyond a full-stream takeoff must be zero. The tank column for delivery terminals is for the number of the tank receiving product from the line. Temperatures also help samplers to see gravity changes. A section for remarks can be placed below each station section of the format. Batch numbers and changes, switching times, scraper launchings and arrivals, and other needed information may be put in the remarks section.
Preparation and Posting
The daily pumping record is prepared by the dispatcher on duty at midnight and at 0700 or 0800. Postings for 2400 on the old sheet are carried over to 0000 on the new sheet. Properly arranged station logs help the dispatcher when he prepares and posts the daily pumping record. Batch changes, showing time of first and final change (gravity or color) and rate of flow, are posted in the remarks section. Discharge pressures should be monitored closely. Any drop in discharge pressure could show a line tap or break. When a batch is completed at the terminal, the batch number and barrels pumped since midnight should be shown under the respective section. The number of barrels short or over for each hour should be entered in the end point block. The pipeline is over (black) when total deliveries exceed total pumping. The pipeline is short (red) when the total pumping exceed the total deliveries. A cumulative (over or short) is carried for a complete day only. The cumulative total for each shift can be checked by subtracting the hourly deliveries from the hourly pumping since midnight.
GRAPHIC PROGRESS CHART
The graphic progress chart as shown in Figure 9-6, shows the position of batches and their progress through the pipeline. It is prepared one day in advance. The chart cover a 24-hour period.
Preparation
The chart is prepared on a sloping table using a full-length parallel rule, a flow rate scale, and a protractor or adjustable triangle. Any scale can be used. The chart is prepared as follows:

Figure 9-6. Graphic progress chart
Use
The chart is put in use at midnight. The dispatcher transfers batch positions from the bottom of the previous day’s chart to the top of the new chart. Actual positions of a given batch are determined by hourly deliveries at terminals and the reported passing of interfaces. When batches are moving ahead of or behind schedule, the dispatcher can adjust the chart to show the change of the flow rate. He draws a new broken flow rate line to project delivery. As a rule, the desired action is to adjust the flow rate temporarily to put the batch on schedule. Each hour, the dispatcher draws horizontal lines using the appropriate color for each batch to show the position of the different fuels in the line. When all the batch lines have been drawn, the chart represents all scheduled pumping and delivery operations for the day.
DAILY PUMPING ORDER
There is no set format for the daily pumping order. Table 9-1, page 9-18, shows a sample pumping order. General guidelines for preparing the order are as follows:
STREAM TAPE OPERATION
Stream tape operation is another way to show the movement of fuels through the pipeline. It allows the dispatcher to determine instantly and accurately the location of any batch, buffer, dye, plug, or scraper. Arrival time at any terminal or branch line can be estimated easily. The operation and items needed are described below.
Dispatching Board
This board is needed for the stream tape operation. It is a long worktable that parallels a pipeline profile mounted on the wall above it. Components of the board include a system of markers to show stations and terminals, the stream tape, and the guides or track in which the tape moves. There are separate tracks and tapes for each pipeline in the system.
Station Markers
The station markers may be movable metal or plastic pointers mounted on metal or plastic guides. The first marker at the left or upstream end of the board represents the base terminal or input points. Markers going to the right or downstream represent all other stations and terminals. The markers are spaced at distances and to the same scale as the pipeline profile on the wall above.
Stream Tape
The paper tape is 4 to 6 inches wide. It is supplied in rolls. The rolls are mounted under the left end of the dispatching board. The tape is fed through guides at the base terminal marker. The top edge of the tape has a printed scale. The scale shows the line fill at the proper number of barrels per inch. In commercial use, the bottom edge may have one or two colored bands. The upper band stands for the shipper, and the lower band stands for the product. If there is only a single band, it stands for the product.
Table 9-1. Sample format for daily pumping order
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TIMES
|
LOCATION
|
DESIRED ACTION
|
|
0001 |
Base Terminal |
Pump DF, batch 3-17, 8,000 barrels at 1,000 barrels per hour. |
|
Pump Station 1 |
Pump 8,000 barrels of DF at 1,000 barrels per hour |
|
Pump Station 2 |
Pump JP-4, batch 2-16 |
|
Intermediate Terminal |
No action |
|
Pump Station 3 |
Pump DF, batch 3-14 |
|
Pump Station 4 |
Pump MOGAS, batch 1-13 |
|
Head Terminal |
Receive JP-4, batch 2-12, at 1,000 barrels per hour. |
|
0800 |
Base Terminal |
Switch from DF, batch 1-17, to JP-4, batch 2-18, and pump 8,000 barrels. |
|
Pump Station 7 |
Monitor the passage of interface, the end of batch 3-17, and the front of batch 2-18. Report. |
|
Pump Station 2 |
Monitor the passage of interface, the end of batch 2-16, and the front of batch 3-17. Report. |
|
Intermediate Terminal |
Prepare to receive JP-4, batch 2-16. Check passage of interface, end of batch 1-15, and front f batch 2-16. At API gravity of JP-4, open JP-4 tankage and strip 500 barrels of JP-4 for 10 hours. |
|
Pump Station 3 |
Monitor passage of interface, end of batch 1-15, and front of batch 2-16. Report. |
|
Pump Station 4 |
Continue to pump MOGAS, batch 1-13. |
|
Head Terminal |
Switch from JP-4, batch 2-3, to receive MOGAS, batch 1-13. Receive 5,000 barrels for five hours. Interface will be taken into MOGAS tankage. |
|
1600 |
Base Terminal |
Switch from JP-4, batch 2-18, to MOGAS, batch 1-19. Pump 8,000 barrels. |
|
1800 |
Intermediate Terminal |
Close JP-4 tankage at good API gravity for JP-4. Monitor passage of interface, end of batch 2-16, and front of batch 3-17. Report. |
|
Head Terminal |
Start receiving MOGAS, batch 1-13, at 1,000 barrels per hour. |
The number, width, and use of the posting spaces vary. Usually, the top half of the tape is used for pumping information. This includes hours, barrels pumped, batch numbers, gravities, batch totals, batch changes, dates, and other data. The bottom half of the tape is used for delivery information. This includes hours, barrels delivered, total deliveries, station designations, and opening times. The 4-inch tape is divided into four posting spaces, each three-fourths of an inch wide. The tape may be rerolled at the downstream end of the board for storage. The steam tape can be used to record a variety of operations, including pumpings, batch changes, and deliveries. The tape can be used in the following ways.
Table 9.2. Sample tabulation of receipts and deliveries
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DELIVERIES |
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|
TIME |
RECEIVED |
TO
|
TO
|
TOTAL |
OVER
|
CUMULATIVE |
|
0100 |
482 |
0 |
480 |
480 |
-2 |
-2 |
|
0200 |
486 |
0 |
482 |
482 |
-4 |
-6 |
|
0300 |
490 |
0 |
488 |
488 |
-2 |
-8 |
|
0400 |
502 |
0 |
500 |
500 |
-2 |
-10 |
|
0500 |
495 |
249 |
249 |
498 |
+3 |
-7 |
|
0600 |
505 |
248 |
254 |
502 |
-3 |
-10 |
|
0700 |
498 |
250 |
250 |
500 |
+2 |
-8 |
|
0800 |
510 |
251 |
261 |
512 |
+2 |
-6 |
|
(3,968) |
(998) |
(2,964) |
(3,962) |
(-6) |
||
|
0900 |
512 |
252 |
260 |
512 |
0 |
-6 |
|
1000 |
507 |
251 |
257 |
508 |
+1 |
-5 |
|
1100 |
504 |
250 |
252 |
502 |
-2 |
-7 |
|
1200 |
500 |
249 |
249 |
498 |
-2 |
-9 |
|
1300 |
498 |
248 |
252 |
500 |
+2 |
-7 |
|
1400 |
495 |
247 |
251 |
498 |
+3 |
-4 |
|
1500 |
490 |
248 |
240 |
488 |
-2 |
-6 |
|
1600 |
488 |
242 |
243 |
485 |
-3 |
-9 |
|
(7,962) |
(2,985) |
(4,968) |
(7,953) |
(-9) |
||
|
1700 |
492 |
0 |
494 |
494 |
+2 |
-7 |
|
1800 |
495 |
0 |
498 |
498 |
+3 |
-4 |
|
1900 |
498 |
0 |
500 |
500 |
+2 |
-2 |
|
2000 |
500 |
498 |
0 |
498 |
-2 |
-4 |
|
2100 |
505 |
503 |
0 |
503 |
-2 |
-6 |
|
2200 |
502 |
504 |
0 |
504 |
+2 |
-4 |
|
2300 |
500 |
249 |
252 |
501 |
+1 |
-3 |
|
2400 |
501 |
251 |
251 |
502 |
+1 |
-2 |
|
(11,955) |
(4,990) |
(6,963) |
(11,953) |
(-2) |
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Note: Receipts and deliveries are in barrels corrected to 60°F. |
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